Nitriding Furnace Overview
Nitriding furnaces are energy-saving cyclic industrial furnaces, with gas nitriding furnaces being widely used, predominantly in vertical well structures.
The shell is constructed from steel plates and shaped steel, while the new insulation lining is made from all-fiber high-pressure modules.
The heating element is a high-temperature alloy resistance strip, installed around the furnace chamber, with an inner stainless steel vacuum tank.
The furnace lid is equipped with a sampling tube, exhaust pipe, and the upper input pipe on the side wall of the furnace tank is accessible.
Equipped with high-pressure vacuum fans, it significantly enhances the insulating properties, temperature uniformity, sealing, and nitriding speed of the gas nitriding furnace.
Nitriding furnace applications
Supply gas nitriding heat treatment for various steel mechanical parts, automotive exhaust manifolds, gears, motorcycle brake pads, molds, etc.
In the colored metal industry, applicable to bright, non-oxidized heat treatment for copper tubes, plates, wires, rods, and other copper materials under protective atmosphere.
Can also be used for thin-walled seamless steel tubes, long shafts, and various metal fittings in vacuum nitrogen protection for non-oxidation heat treatment process.
Characteristics of Nitriding Furnaces
Superior thermal insulation properties
The furnace chamber is constructed with high-purity ceramic fiber high-pressure modules, high-pressure masonry, and multiple anchoring, ensuring excellent insulation performance in the furnace lining manufacturing process.
Energy-saving and emission-reduction technology, all-fiber structure, fast internal heating speed. Low thermal conductivity, low heat capacity, excellent corrosion resistance.
Expertly designed heating elements
The heating element is a specially made high-temperature alloy resistive strip, arranged rationally on five sides of the furnace for even temperature distribution.
Excellent antioxidant properties, high-temperature resistance, and high load capacity. Free from cracking at super high temperatures, maintenance-free year-round.
When applied in aerospace precision heat treatment and other applications, combined with a high-precision temperature control system, the uniformity of the furnace temperature achieves ±3-5℃.
High-temperature-resistant stainless steel vacuum vessel
Imported SUS310S high-temperature resistant stainless steel vacuum vessel, X-ray inspected, no gas leakage.
Can rapidly achieve vacuum, reaching the specified negative pressure vacuum state, and maintain the nitriding process for an extended duration.
Good sealing and uniform nitriding atmosphere
From the furnace lid to the vacuum tank, all exhaust and intake interfaces are tightly sealed.
Custom-designed high-pressure vacuum fans with powerful internal hot air circulation.
Multiple configurations, customizable atmosphere interfaces
Thick double water-cooled vacuum furnace lid, thermal insulation and durable, easy to customize various auxiliary equipment.
Equipped with standard intake ports, various intake and exhaust gas systems can also be installed according to customer requirements.
Specialty material boxes, enhance production efficiency
Design and manufacture various component crates, with quick and easy loading and unloading.
All types of work holding tools, including fixtures, trays, and more, are available.
A variety of nitriding furnace types to meet customer needs.
Nitriding gas, glow discharge nitriding, liquid nitriding.
Can also be used for protective atmosphere annealing, tempering, nitrocarburizing, and other applications.
Precise temperature control for automation
Hankou Electric Furnace Co., Ltd.'s independently developed touch screen graphical interface temperature control system, high-quality power adjustment module, and precise process curve control.
Automated process control ensures high-precision execution of the ideal nitriding process curve in practical applications, with temperature control accuracy of ±1°C.
