Shanghai Jingxin Industry Co., Ltd. introduces the GSL series high-pressure homogenizer, a device that uses a high-pressure pump to increase the pressure of materials to a certain level, then passes them through the narrow gap of a homogenization valve. This process subjects the materials to shearing, impact, and cavitation effects under high pressure, achieving homogenization, emulsification, and fragmentation. The instrument features an integrated cooling circulation system that directly cools the homogenization head. Optional secondary homogenization modules are available, as well as a range of homogenization valves for different applications. Known for its high pressure, compact size, ease of operation, and high processing efficiency, it is applied in the pharmaceutical, biotechnology, food, and fine chemical industries.
Homogenization is the process of dispersing and equalizing particles in a suspension (or emulsion) system, which simultaneously reduces the size of the dispersed particles and improves the uniformity of their distribution.
Principle of high-pressure homogenization:
The high-pressure pump head component operates by drawing material through a one-way valve into the pump chamber. Under the force of the plunger, the fluid material between the pump chamber and the homogeneous valve seat builds up an extremely high pressure.
When high-pressure material passes through the homogeneous valve component, it produces the following three homogeneous effects:
Shearing action, the gap between the uniform valve seat and valve core is very small, shearing the material particles
② Hole effect, the material instantaneously loses pressure during high-speed extrusion, ultimately achieving the goal of even material distribution.
③Collision action, high-speed extruded material impacts the collision ring at an extremely high speed, causing collision crushing
Physical Installation Diagram:
Application Fields:
Pharmaceutical Industry:Manufacture fat beads, drug-loaded emulsions, liposomes, nano-suspensions, and microcapsules, etc.
Biotechnology:Cell disruption, intracellular substance extraction, and homogenization.
Fine Chemicals:Carbon nanotubes, graphene, conductive pastes, and resistive pastes production and preparation.
Personal Care Products:Homogeneous dispersion of lipid nanoparticles.
Food and Industrial:Product homogeneity and emulsification enhance product stability.
Product Advantages:
① Structural Features: Ceramic plunger drive with precise discharge flow control. Optional plunger lubrication unit for longer sealing life.
② Uniform Pressure: Maximum design pressure 1800 bar/180 MPa/26,100 psi, pressure sensor for detection selected
③ Component Technology: Uniform valve seat assemblies can be made of zirconia, tungsten steel, diamond, etc., with single/double-sided processing, double-sided usage, doubling the service life. Secondary valve dispersion emulsification ensures more even and consistent material distribution.
④ Energy-saving Technology: Equipment with frequency conversion control, ready for use with 220V household power, imported brand components and equipment offer greater stability, lower energy consumption, and higher energy efficiency ratio.
Technical Specifications:
