An industrial turbine extraction tower is a rotating agitator type tower extraction equipment. A series of sieve plates (stationary rings) divide the tower body into several stages along the axial direction. Between every two fixed sieve plates, there is a turbine-type mixer mounted on the rotating shaft. The turbine rotates in the compartment to generate a characteristic flow pattern, keeping the fluid in a turbulent zone within the tower. Due to the stronger shearing action of the turbine on the liquid compared to a general rotating disk, the mixing effect of the turbine extraction tower is much more intense, allowing for thorough dispersion of droplets, which is conducive to mass transfer.

The extraction tower is a differential contact tower where the entire tower fluid is in continuous contact. Two-phase separation occurs at the inlets and outlets. The model based on the droplet cluster theory better describes the fluid flow characteristics within this type of tower. The droplet cluster model is a comprehensive statistical description of the system, being a function of droplet size, concentration, and related properties in the dispersed phase.

The industrial turbine extraction tower consists of five main parts: oil-water separator (upper and lower), tower body, disc system, feed and discharge system, and electrical control system. The inner diameter and height of the tower are customized according to the customer's process materials. Several static rings are set at certain intervals on the inner wall of the tower. The turbines (dynamic rings, discs) are fixed on the central shaft, and the static rings divide the tower into several mixing zones. In each mixing zone, the liquid is mixed by the dynamic ring to achieve phase mixing, and each mixing zone serves as a theoretical stage. The two-phase liquids achieve multi-stage countercurrent contact and mixing during the countercurrent process.

Work Process

The oil phase (light phase) enters from the bottom of the tower and overflows from the top; the water phase (heavy phase) is added at the top and exits from the bottom. The two flow in opposite directions within the tower.

Turbine impeller: Provides necessary radial mixing and phase dispersion, with the design of the turbine impeller optimized based on fluid dynamic research data to produce more uniform droplet sizes of the dispersed phase and to more accurately predict the flow characteristics of two-phase fluid mechanics.

Towers: Separated to form a single compartment, they can reduce fluid axial backmixing while achieving a high dispersed phase residence time.

To meet customer needs, Zhenfen Separation offers extraction equipment consultation and services: from initial communication on process objectives or operational conditions, planning, design, customized production, and manufacturing, we help you build the ideal extraction equipment, providing you with greater peace of mind and convenience. Welcome to inquire!

Hotline for inquiries: 15380766707!

Key Features

● The equipment utilizes a turbo-mixed component, with individual theoretical tray having high mixing efficiency, reducing backmixing phenomena.

● The static ring features a porous, plate-type structure, optimizing the two-phase liquid countercurrent contact state and providing a good dispersed phase retention rate.

●Turbomix structure, forming internal recirculating flow in each mixing zone, effectively reducing the amplification effect of large turbine towers.

● For material systems with rapid two-phase separation, the turbine extractive tower can offer superior mixing effects.

●The equipment is highly adaptable and capable of handling large volumes.

● The turbine mixing structure also demonstrates good application effects in gas-liquid reactions.

●Broad application fields, including petrochemicals, fine chemicals, fermentation industry, and environmental protection.

Application Fields

● Heavy oil extraction for petrochemical industry, used lubricant oil recycling, etc.

● Extraction and reverse extraction of fermentation broth in the pharmaceutical industry: such as the extraction and reverse extraction of lincomycin, taxol extraction, etc.

● At**Acid pickling, alkaline washing, water washing, and glycosides, alkaloids, and other organic extraction and re-extraction used in the health product industry for lipidation liquids.

●Washing, extraction, and reverse extraction of organic solvents in the chemical, fine chemical, and agrochemical industries.

● Hydrometallurgical industry for the recovery of zinc from nickel and cobalt, from leachate and crude**Reprocessed uranium in liquid form.

Extracting compounds from vanilla and extracting citric acid from syrups in the flavor and fragrance industry.

●Waste water treatment solutions for the environmental protection industry**Removal of dimethylformamide from leather waste water, elimination of organic acids and organo-aluminum, recovery of T acid and H acid, etc.

Extract from aqueous solution**Recycle N,N-=**、**Amine**Dimethyl sulfoxide, diphenylamine, and other solvents.

Technical Specifications

Tailored according to the customer's actual extraction process requirements; welcome to inquire.15380766707  ！