Mold blank/mold frame business challenges

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In the digital age, it is essential to provide accurate data and reports on production, equipment, and quality to enhance the statistical and analytical capabilities of production management.

Low level of informatization

The formwork industry is regionally focused, with smaller individual scales and generally lower levels of informatization, relying heavily on manual management.

Please provide a quick quotation.

We offer both standard and non-standard mold blanks production, how to quickly quote for a large number of custom mold frame orders?

Short processing cycle

Structures, processes, and materials are similar yet distinct. How to draft a process flow and arrange the production schedule?

Trending towards full processing

Material cost transparency, full processing as the main trend, high precision requirements for surface manufacturing, how to improve CNC machine tool processing efficiency

Fangtian's Core Advantages in Modular Formwork Cloud

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FT Mold Frame Cloud is a cloud product for the mold/frame industry developed based on the FT Cloud Technology Architecture. It assists enterprises in establishing a digitalized intelligent manufacturing management platform, ensuring production records, guaranteed quality, traceable flow, and identifiable responsibility, thereby achieving cost reduction, efficiency improvement, and quick delivery.

Complete Standard Model Library

For standard plastic molds within the range of 1515-6080, the system allows direct input of the mold model for quick quoting, and printing of bilingual (English and Chinese) quotes.

Rapid Quotation for Non-Standard Models

Based on the customer's UG drawings, perform intelligent 3D analysis to extract panel dimensions, thickness, tolerances, component specifications, frame openings, drilling information, and automatically generate a quotation.

Template frame programming add-on

Compatible with Master CAM, Mower Mill, or UG, directly read the relevant parameters from the NC file and upload them to Fangtian Cloud, automatically generate the machining program sheet, and interface with CNC machine tools.

Real-time progress reporting

Customer confirms the quotation and places an order. The engineering department automatically generates a BOM list based on the quotation content. After confirming the parts, a production order is created. Progress is fed back in real-time via scanning or machine tool networking.

Product Overview

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Achieved information management in all process links such as order quotation, procurement, material collection and inventory management, engineering and process confirmation, production orders, mold making, shipment, and finance, standardized internal procedures, and enhanced work efficiency.

Product Advantages

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Provide quick and accurate mold quotation, automatically upload NC programs and collect machine tool processing data, and real-time monitor and control the production progress of molds, ensuring each workpiece is in a controllable state.

Production Data Collection

All production equipment undergoes scanning for data collection and storage, ensuring accuracy in data gathering. Real-time barcode reporting is used for work orders, providing support for big data analysis and other functionalities.

Internet of Things (IoT) Technology

By integrating machine tools, it is possible to automatically collect real-time production data and equipment status, monitor machine operation parameters, and calculate the Overall Equipment Effectiveness (OEE), operator hours, and output volume.

Piece-rate calculation

Through the MES system's piecework time module, employees can real-time check their daily work details and salary and performance settlements, ensuring greater transparency and fairness, and enhancing the management efficiency of the mold factory.

Real-time production progress

Visual production progress tracking, by real-time monitoring of production progress, identifies production bottlenecks, enhances delivery schedule control, promotes lean production, and improves the problem-solving capability in the management process.

Quality Traceability Management

Establish a traceable management system through QR code labels, collecting production process data from key processes and workstations, recording the occurrence of qualified or unqualified phenomena, and statistically analyzing staff, equipment, process parameters, and defects.

Board Dynamics Monitoring

Through the electronic display, gain real-time oversight of the overall status, with immediate reporting of emergencies such as material shortages leading to production halt, equipment failures, and abnormal quality conditions. Summarized on the board at the monitoring center.