The Fangtian MES Manufacturing Execution System helps enterprises achieve production planning management, production process control, product quality management, workshop inventory management, and project board management, enhancing the company's manufacturing execution capabilities. It aims to strengthen the execution function of MRP plans, linking MRP planning with the workshop operation control through the execution system. On-site control here includes PLC controllers, data collectors, barcodes, various measuring and testing instruments, robotic arms, etc. The MES system sets up necessary interfaces and establishes cooperative relationships with manufacturers that provide on-site production control facilities.
Primary Functions
01. Equipment Management
The Equipment Management Module primarily involves numbering production and inspection equipment, conducting system management, and performing routine equipment management tasks such as checks, inspections, and maintenance. Establishing a basic equipment management system allows for viewing equipment information, regular check and maintenance records, routine inspection schedules, and equipment on/off status, among other details.
02. Production Process Management
Material control ensures that the correct materials are used by scanning barcodes during the feeding process. The system identifies whether the materials are used properly, preventing mix-ups, incorrect usage, overuse, or underuse.
2. PDA barcode reporting, synchronized with ERP production orders; on-site staff can achieve real-time reporting and performance statistics via PDA barcode.
3. SOP Management: Automated distribution of SOP documents through the system, allowing on-site staff to access SOPs for guidance on the standardization of on-site operations.
4. Time control: The system automatically times operations requiring strict time management, such as aging processes and mixing blending procedures. The system strictly adheres to the prescribed duration, eliminating the randomness of manual operations that could lead to quality anomalies.
03. Full Process Quality Control
1. Management of critical quality control points including defects, repairs, rework, and scrapping.
2. Prevent defective data in critical processes, strictly preventing substandard products from entering the next process.
3. Quality alert feature with advance notification.
4. Quality Traceability, both forward and backward tracing of quality inspection results. Allows for traceability of production and process information.
04. Visual Management
Customizable smart dashboard systems achieve visual management. Cloud-based dashboard systems display production progress, anomaly, quality inspection, and output data across platforms, providing on-site or senior management with transparent and real-time production data.
05. IoT Management
Integrate with PLC or SCADA systems for equipment data acquisition, and simultaneously send MES control data to the equipment to control related actions. For instance, achieve automatic production capacity reporting via the PLC data interface of the machine, with MES sending data to the PLC for automatic stop-line control of the assembly line, ensuring the automatic遏制 of defective products; MES collects data such as product quantity and test parameters by retrieving PLC or SCADA data.
Application Value
01. Production Collaboration Visualization
Through the integration of the Fangtian MES system with the ERP system, we achieve a tight fusion of factory information flow and production process data flow, enabling integrated, efficient, and intelligent management of core business processes such as business orders, production management, quality traceability, data collection, and visual management.
02. Data Internet of Things Coordination
Deep integration of IT and equipment IoT, through PLC data interconnection with machinery and equipment, the Fangtian MES system achieves data transmission between man and machine, further enhancing the intelligence of machinery and equipment in real-time, and enhancing the accuracy of information.
03. Cost-Reduction and Efficiency Enhancement
The Fangtian MES Production Execution System effectively shortens delivery cycles, reduces data entry work, enhances production efficiency, and boosts employee productivity. By efficiently coordinating planning and production, the system significantly cuts down on inventory backlog, helping the company achieve its goal of cost reduction and efficiency improvement.
