Stainless steel reactors feature rapid heating, high-temperature resistance, corrosion resistance, hygiene, non-environmental pollution, automatic temperature control without boilers, and ease of use. They are widely used in the petrochemical, rubber, dye, food industries, and for processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. They rely on thorough mixing of the reactants and require agitators for effective heating, cooling, liquid extraction, and gas absorption. We can also design and process externally coiled reactors for our clients.
(Magnetic Coupling Stirrer)
The 28,000L stainless steel reactor features a high-magnetic force coupling agitator at its core, which is a drive device utilizing permanent magnet materials for strong magnetic force coupling agitation. It completely resolves the failure and leakage issues of mechanical and packing seals. The inner and outer magnetic steel are made into two powerful permanent magnets that self-locate and act on the axial rotation traction motor reducer to drive the outer magnetic steel. The strong magnetic force of the outer magnetic steel passes through the seal cover made of stainless steel, self-locating and coupling with the inner magnetic steel. The inner magnetic steel drives the shaft and the impeller to complete the static seal agitation process. The seal cover, lid, reactor body, and fastening joints form a static seal cavity, keeping the reaction medium completely in a static seal state with no leakage, contamination, or personal hazards.
(High temperature, high pressure, and corrosion-resistant bearing)
Features include static seal, no leakage, no noise, no pollution, smooth operation, simple operation, sturdy and durable, compact structure. The unique sleeve/bearing design is resistant to high temperature and pressure, corrosion, and wear, preventing secondary pollution to ensure material purity and extending the service life of the bearings.
(3) Non-standard Custom Mixing Blade
Customizable non-standard mixing types (propeller, foldable paddle, anchor plate, flat turbine, pitch turbine, scraper, curved paddle turbine, double helix belt, combined, etc.), pressure display, feeding tank, conduit, drop-down material, continuous reaction; can change heating methods to oil bath, water bath, steam, molten salt; for high precision temperature control with a requirement for computer data acquisition, a high-precision digital temperature controller can be provided, with control accuracy up to ±0.2°C.
(4) Material Selection
The main materials for the 28000L stainless steel reaction kettle include: 0Cr18Ni9 (304), 1Cr18Ni9Ti (321), 00Cr17Ni14Mo2 (316L/Molybdenum Dioxide Titanium), titanium, Hastelloy, Inconel, nickel, zirconium, tantalum, and carbon steel. To conserve resources and reduce capital investment in equipment, composite plates made by explosion bonding this material with carbon steel have become the dominant system for manufacturing large and medium-sized, high-temperature and high-pressure, corrosion-resistant equipment.