High-shear ultra-high-speed emulsifying machine

Product Brief

The high-shear ultra-high-speed emulsifying machine is a multifunctional device composed of various equipment such as shearing machines, grinding machines, emulsifiers, and cavitation micro-explosion devices. During ultra-high-speed operation, the vacuum bubbles in the high-pressure jet can generate tremendous energy upon micro-explosion, breaking down large molecular chains into smaller ones within the droplets; breaking the cell walls in wastewater to separate sludge; fully blending and homogenizing various immiscible liquids; and breaking agglomerates to achieve complete dispersion and emulsification, etc. The successful development of this ultra-high-speed micro-explosion technology represents a significant advancement in dispersion and emulsification technology. This innovative technology has overcome the challenges of immiscible liquid blending,颠覆 traditional polymerization methods, enhanced reaction depth, reduced reaction time, and improved the uniformity, stability, and resistance to denaturation of polymerization. The high-shear cavitation homogenizer has been widely used in military nuclear power, fine chemicals, pesticides, graphene production, wastewater treatment, and other fields, with remarkable effects and great popularity.

Product Principle

High Shear Ultra-Speed Emulsifying Machine The working principle of the high shear ultra-speed emulsifying machine is that under the high-speed drive of the motor, the material mixture enters the shearing and crushing working chamber through the feed port. In the narrow channels between the multi-layer rotors and stators, it undergoes high-speed shearing, high-frequency oscillation, impact extrusion, mixing and homogenization, as well as intense liquid shearing and turbulence tens of thousands of times per minute. Particularly, an innovative air-explosion device is designed in the body structure, utilizing the phenomenon of cavitation bubbles generated by high-speed jet streams. The enormous energy produced by these cavitation bubbles promotes the aggregation of different molecular substances and the degradation of organic compounds, creating more effective conditions. This breakthrough solves the难题 of heterogeneous liquid fusion, revolutionizing traditional polymerization methods. It enhances reaction depth, reduces reaction time, and improves the uniformity and stability of polymerization.

High-shear ultrasonic emulsifying machines, under the action of high-speed rotation and centrifugal force, project high-pressure jets and intense shock ultrasonic waves from the slots of the rotor, causing instantaneous formation of cavity bubbles in the liquid, which continuously generate, grow, burst, and collapse, creating a series of physical and chemical changes that act to strengthen the process, thereby facilitating the full polymerization or decomposition of different molecular substances. This technology, by a physical method, enables thorough mixing of heterogeneous liquids, resolving issues such as uniformity, stability, and water resistance that cannot be fully addressed by traditional chemical methods. Particularly in wastewater treatment, the cavitation effect breaks the cell walls in wastewater, resulting in the explosion of large molecular aggregates into smaller liquid molecules, creating more effective conditions for the degradation of organic compounds.

Note: ①The flow range in the table is for water treatment parameters. When handling large volumes, please add a pump with matching capacity at the outlet.

② Pump inlet pressure ≤ 0.2 MPa. It is recommended to install a section of flexible hose or metal bellows at the inlet and outlet to prevent the pump head from deforming under pressure.

③ The motors listed are standard motors; explosion-proof motors are also available as options.

④ Adjust the motor power appropriately based on viscosity.

Do not allow rigid materials to enter the working chamber; install a filter at the inlet if necessary.

⑥ Can be equipped with thermal insulation cooling sleeves.

Application Fields

Daily Chemicals: AES, LAS, AOS, MES, K12, Glycerin, Sorbitol, Fatty Alcohols, Shower Gels, Creams, Shampoos, Hand Sanitizers, Toothpaste, Soaps, Laundry Detergent Powders, etc.

Fine Chemicals: Dyes, pigments, various slurries, chemical additives, adhesives, 107 adhesive, silicone oil, leather oil, emulsified explosives, and various colloidal materials.

Food: Chocolate, Condensed Milk, Yogurt, Honey, Syrups, Sugar, Tomato Juice, Concentrated Fruit Juices, Jams, Ice Cream, Milk, Yeast Paste, Meat Paste, Jelly, Seasonings, Lees, Soy Protein, Flour Paste, etc.

Papermaking: Polyacrylamide (PAM), calcium carbonate, starch paste, carboxylated styrene/butadiene/styrene latex, rosin, rosin gum, pulp, fillers, dry strength agents, wet strength agents, sizing agents, retention and filtration aids, defoamers, coatings, water treatment chemicals, etc.

Textiles: Viscose pulp slurry, PVA, Vinylon pulp, Acrylic pulp, Spandex pulp, Polyester film, Dacron, Polypropylene, Artificial fibers, Functional fibers, etc.

Medicines: Various ointments, extracts, pharmaceutical lotions, paste, syrups, health supplements, and preparations.

Paints, coatings, inks, insulating paints, resins, additives, organic solvents, etc.