Cavitation Micro-Explosion Emulsifying Machine

Product Brief

The cavitation micro-explosion emulsifier is a high-tech ultra-fine dispersion technology designed for the cavitation micro-explosion and strong dispersion of tiny droplets or ultra-fine agglomerated particles in ultra-fine materials. It is an indispensable micro-emulsification equipment in the fine emulsification industry.

Product Principle

Cavitation Dispersion Emulsifier

The cavitation microexplosion emulsifier is generally used in combination with vertical emulsifiers. First, the vertical emulsifier mixes and高速ly stirs ultra-fine slurry, preliminary breaking and dispersing the aggregates to emulsify the droplets. Then, it enters the cavitation ultra-fine disperser for further dispersion and emulsification. Under the drive of a high-speed motor, the slurry in the working chamber of the ultra-fine cavitation generator undergoes high-speed shearing, collisions, friction, and tearing. The cavitation bubbles that continually form on the droplet surfaces rapidly grow and expand, then suddenly compress and collapse. These microexplosive cavitation bubbles generate ultra-micro jets upon abrupt collapse. This ultra-micro jet, during喷射, generates ultrasonic cavitation that radiates sound waves into the slurry. The energy released by this cavitation ultrasonic segment instantaneously breaks and fragments the molecular chains of the tiny droplets, continuously cycling to achieve optimal results with droplet sizes reaching 0.1 to 1 micrometers.

This phenomenon, where intense light radiation (such as laser) from photoacoustic cavitation continuously splits the continuously produced cavitation bubbles, causes the growing microbubbles to withstand negative pressure around the negative liquid, resulting in instantaneous compression, collapse, and explosion effects. The energy released during this process instantly vaporizes the microdroplets to the boiling point state. Under the high-speed drive of the motor, the liquid is continuously subjected to high-speed shearing, collisions, and friction in the action of the thermal cavitation generator, forming microbubbles that grow, expand, compress, and collapse through cavitation micro-explosions. This process of micro-explosion within the cavitation generator involves high-speed shearing, collisions, and friction, leading to the growth, expansion, compression, and collapse of microbubbles. The time for the explosive process does not exceed six milliseconds. Due to the ultra-micro jet produced during the rapid collapse of the cavitation bubbles, this jet generates ultrasonic cavitation and radiates sound waves into the liquid, typically within the ultrasonic range of 16KHz-100KHz. The intense light radiation (such as laser) produced by this photoacoustic ultrasonic phenomenon continuously splits the continuously produced cavitation bubbles, causing the growing microbubbles to withstand negative pressure around the negative liquid, leading to instantaneous compression, collapse, and explosion effects. The energy released in this process vaporizes the microdroplets to the boiling point state and continuously undergoes cyclic processes.

Hollowing Dispersing Emulsifying Machine - During the high-speed operation of the motor, the liquid is subjected to high-speed shearing, collision, and frictional impact under the action of the thermal energy cavitation generator, forming microbubbles that continuously grow, expand, compress, and collapse through cavitation microexplosions. This instantaneous explosive process lasts no more than 0.006 seconds. Due to the ultra-micro jets produced during the rapid collapse of cavitation bubbles, these jets generate ultrasonic cavitation phenomena and radiate sound waves into the liquid, typically within the ultrasonic frequency range of 16KHz-100KHz. The high-intensity light radiation (such as laser) produced by this photo-cavitation ultrasonic phenomenon continuously splits the continuously generated cavitation bubbles, causing the growing microbubbles to withstand negative pressure from the surrounding liquid, leading to instantaneous compression, collapse, and explosive air effects. The energy released during this process causes the tiny droplets to reach boiling point status and to continuously cycle.

The cavitation micro-explosion emulsifier utilizes the principles of fluid mechanics. Under the influence of centrifugal force and mechanical motion, the material mixture generates a large number of tiny bubbles within the cavitation generator. These bubbles then undergo continuous expansion, compression, and collapse in a vacuum under negative pressure, resulting in intense micro-explosive phenomena. The duration of this explosive process is less than one-sixth of a second, simultaneously releasing energy to raise the liquid temperature to its boiling point.

Application Fields

Household Chemicals: AES, LAS, AOS, MES, K12, glycerin, sorbitol, fatty alcohols, shower gel, skin cream, shampoo, hand sanitizer, toothpaste, soap, laundry detergent paste, etc.

Fine Chemicals: Dyes, pigments, various slurries, chemical additives, adhesives, 107 adhesive, silicone oil, leather oil, emulsified explosives, various colloidal materials, etc.

Food: Chocolate, Condensed Milk, Yogurt, Honey, Syrups, Sucrose, Tomato Juice, Concentrated Fruit Juices, Jams, Ice Cream, Milk, Yeast Paste, Meat Paste, Gelatin, Seasonings, Fermented Grains, Soy Protein, Flour Paste, etc.

Papermaking: Polyacrylamide (PAM), calcium carbonate, starch paste, carboxylated styrene/butadiene/styrene latex, rosin, rosin adhesive, pulp, fillers, dry strength agents, wet strength agents, sizing agents, retention and filtration aids, defoamers, coatings, water treatment chemicals, etc.

Textiles:粘胶浆粥, PVA, Vinylon, Acrylic, Spandex, Polyester film, Dacron, Polypropylene, Artificial fibers, Functional fibers, etc.

Medicines: Various ointments, extracts, pharmaceutical creams, paste tablets, syrups, health supplements, and pharmaceuticals.

Paints, coatings, inks, insulating paints, resins, additives, organic solvents, etc.