TYA Series Vacuum Oil Filtering Machine for Lubricants
One、Usage:
TYA series vacuum oil purifiers are primarily used in various industrial sectors such as mining, metallurgy, cement, petroleum, railroads, machinery, chemicals, textiles, and instruments. They process a wide range of lubricants, hydraulic fluids, engine oils, industrial gear oils, refrigerating oils, compressor oils, bearing oils, quenching oils, vacuum pump oils, rolling oils, heat treatment oils, diesel, and kerosene. Each device is configured to meet the specific technical requirements and standards of different types of oils. These purifiers play a significant role in the purification and regeneration of various industrial lubricants, extending equipment maintenance cycles and lifespans, and reducing production costs.
TYA series vacuum oil purifiers effectively remove contaminants from oil products such as moisture, gases, and mechanical impurities, enhancing the oil's kinematic viscosity, flash point, and emulsifying properties. This allows the oil to quickly restore to the required performance specifications, approaching or reaching the relevant standards.
Two、Features:
1. Strong impurity removal capability; large-area, deep-layer precision filter materials can remove fine particles from oil, and a strong magnetic filter is also equipped to remove ferrous impurities.
2. Dehydration and degassing system, utilizing three-dimensional evaporation technology and multi-level oil-water separation techniques, quickly separating moisture and gases from the oil.
3. The heating system features an optimized pipeline design, ensuring even heating and stable oil temperature.
4. Precision filtration system, multi-stage filtration with increasing density, high dirt-holding capacity. Effectively removes impurities from oil and is equipped with an automatic detection function for filter element contamination.
5. Automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and superior configuration ensure high-performance equipment operation.
6. Online oil filtering, can operate unmanned; operational status indicated by indicator lights.
7. User-friendly design with low noise, easy operation, extended maintenance intervals, low energy consumption, and cost savings in operation.
8. The entire unit is equipped with interlock safety protection, linking the oil filling and heating systems to prevent adverse effects from accidental operation.
9. Equipped with filter element change indicator and filter element saturation shutdown device.
10. Equipped with a leakage and overloading shutdown device to protect the motor.
11. Features phase sequence and phase loss protection, with a sudden shutdown safety mechanism.
Optional Models：
1. Optional PLC intelligent control, touch screen operation, with dynamic display available as per customer requirements.
2. Optional online moisture measurement instrument
3. Optional water ring vacuum pump available.
4. The entire machine structure can be made into mobile, fixed, trailer-mounted, fully enclosed, awning, canopy, and open-style.
※ The equipment's appearance, dimensions, and technical specifications are for reference only and may vary slightly with the continuous development of the product. Please refer to the actual product.
Section 4: Workflow
During operation, the vacuum oil purifier first feeds the contaminated oil into the primary filter to remove larger mechanical impurities. The oil then enters the electric heater, where it is heated to reduce viscosity. Next, through a series of actions including painting, flash vaporization, and atomization, the moisture in the oil is converted from a liquid to a vapor state, condensed back into liquid droplets, and expelled through the gas pipeline. At this point, the oil passes through a pump and the oil pipeline, being filtered by a secondary filter and a precision filter, resulting in oil free of impurities and moisture. This oil meets the standards for recycled oil use and can be reused to save on oil costs. For deep purification and filtering of the oil, it can be introduced into a regeneration tank to regenerate degraded oil, removing acid value, soaps, and pigments. Refer to Figure 1 for the workflow (the de-acidification unit is optional.)
Section 5: Schematic Diagram of Vacuum Oil Filter Machine
