ZYA Series Multi-functional High-Efficiency Decolorizing and Regeneration Oil Filtration MachineDe-coloring, Reclamation)
Real comparison before and after oil sample treatment
I. Features and Characteristics
The ZYA series multi-functional high-efficiency decolorizing and regenerating oil purifier is a new generation of oil purifier products. In addition to all the functions of the vacuum series oil purifiers, it also includes decolorization and regeneration features. It is suitable for industries such as cement, fertilizer, chemicals, petroleum, metallurgy, mining, power, shipping, machinery, rubber and plastics, instruments, transportation, building materials, and papermaking. Particularly for oils that are severely aged and have changed color, after being filtered and purified by this equipment, they can meet or approach the relevant standards, and comply with the requirements for recycled oil. Special filter equipment for various industries has been developed based on the oil usage situations in different industries.
The ZYA series multi-functional high-efficiency decolorizing and regenerating oil filter is composed of an oil-water separation system, specific gravity separation system, emulsion separation system, decolorizing and regenerating system, and air-cooled condensation system. It ensures that the quality and performance of the oil are maintained without being damaged during the filtration and purification process.
Features Introduction
The equipment is equipped with two advanced magnetic level automatic complementary control systems, which completely solves the common issues of oil pump no-load and oil leakage in filter oil machines. Additionally, it features an advanced pressure automatic controller that can automatically shut down the equipment when overpressure occurs, preventing situations like machine闷堵.
2. The equipment is equipped with a safety operation vacuum interlock device, which can automatically shut down in the event of a malfunction, with the oil inlet and outlet solenoid valves automatically closing to prevent backflow. It also features an automatic electromagnetic induction mechanical dual-protection regulating system, an automatic low-oil-level protection device, automatic oil balance in and out, ensuring safe operation of the oil level within the vacuum system.
3. The unit is equipped with an interlocking device for oil supply and return pumps and heaters, as well as for the vacuum pump and condenser. It features phase loss and phase sequence protection. The oil temperature can be freely adjusted within the specified range. Additionally, it's equipped with both automatic interlocking and manual auxiliary heating systems, depending on the season, climate, and oil volume. The heater will automatically start or stop when the oil temperature exceeds the set value or when the oil volume is insufficient.
4、This equipment does not require a filter element, eliminating the need for replacement parts during operation and saving customers on maintenance costs. The unit is both fixed and portable, convenient for customer transportation.
III. Technical Specifications
1Technical specifications after oil purification
(1) Viscosity: Restored or nearly reaches the corresponding standard after equipment filtration.
(2) Flash Point: Restored or nearly meets the standard after equipment filtration.
(3) Moisture: The dehydration rate reaches 99%, especially effective for treating heavily emulsified polluted oil.
(4) Color: Restored or close to the corresponding standard, meeting the color requirements for recycled oil.
2Prior to using the new oil, it is filtered through our equipment, which further enhances the oil quality and improves its performance. Of course, without the need to purchase new oil, you can increase the frequency of oil changes (especially for equipment that requires regular oil changes, which can be replaced ahead of schedule).
(1) Enhances the flash point of new oil, which in turn boosts its resistance to aging and carbonization, reduces the tendency to vaporize under high temperatures, extends the service life of the oil, improves lubrication, minimizes mechanical wear, and ultimately reduces the frequency of maintenance and the likelihood of damage.
(2) Further remove moisture from the oil to achieve zero water content, effectively preventing the fundamental cause of the oil's susceptibility to emulsification.
Section 4: Working Principle and Process (refer to Figure 1)
The ZYA series multi-functional high-efficiency decolorization and regeneration oil filter machine utilizes reinforced oleophilic and hydrophobic technology to alter the oil-water interface. The tiny water molecules in the oil accelerate, quickly coalesce, settle, and separate, then automatically排出. It then restores the oil color through a reaction kettle. Finally, it employs double-stage vacuum high-speed evaporation to condense and remove trace amounts of water from the oil. During the dehydration process, multi-level high-precision filter materials simultaneously complete condensation and filtration of impurities and other harmful components.
