Fully Automatic Parallel Seam Welding Machine
Brand: Ming Yi Tang Da
Input Voltage: AC220V 50Hz; 3-phase available upon special request
Power Capacity: 6 KVA
Average Production Capacity: 600 pieces per shift
Contact Supplier: 18561859087
This series of equipment is an indispensable piece of equipment for semiconductor integrated circuit metal packaging enterprises.
Production of metal packaging for large, medium, and small batch integrated circuits, as well as new product research and development for universities and research institutions.
This series of equipment features all functions of fully automatic, semi-automatic, and manual welding machines, allowing users to flexibly switch according to their needs.
Advanced automatic control technology has been adopted, making feeding, pre-welding (spot welding), and seam welding operations effortless and smooth.
Advanced vision measurement technology is employed, resulting in higher positioning accuracy and more reliable control.
Utilizing a self-designed power supply specifically for seam welding, the power waveform of the welding process is enhanced, overcoming the interference of higher-order harmonics and the "sparking" phenomenon caused by sudden power supply changes, ensuring complete control over the power waveform.
Utilizing self-designed and manufactured welding electrodes with high durability, reliability, and resistance to electrical corrosion, we guarantee the consistency and reliability of the seam welding products. This approach completely eliminates the drawbacks of intermittent production caused by low surface hardness and poor resistance to electrical corrosion of the electrodes (welding wheels), ensuring seamless semi-automatic and fully automatic production of seam welding machines.
Utilizing self-developed high-anti-corrosion welding electrodes specifically for seam welding machines, ensuring a safer and more reliable seam welding process.
- Coverable component size range: 2mm-200mm
- Positioning Accuracy: Tube shell and cover center deviation not exceeding ±0.05mm.
- Angular Positioning Accuracy: ≤± 0.2°
- Workbench Rotation Angle: 0~400°
- Welding Pressure Control: Electrode Pressure Range 0gf~3000gf, Precision Requirement ±10g
- Welding Power: The welding power can be individually adjusted (500VA~5KVA); Fault-free operation time of the welding power supply: ≥5000h.
- Welding Speed: Programmable setting (0.2mm/s ~ 10mm/s), ensuring overlap rate of weld points meets the requirement of 1/3 ~ 1/2.
- Equipment and independent oven baking temperature: 0~200°C, oven temperature control accuracy ±5°C.
- Equipment and independent oven vacuum pressure: ≤5 mbar
- Equipment Oven Capacity: ≥18 Welding Fixtures (*Small fixture size 220mm*220mm*15mm)
- Independent oven capacity: Each layer holds 500mm x 500mm x 30mm, divided into 4 layers per cavity, with a total of two cavities.
- Pre-welding Efficiency: 20s/piece (Tube Shell Size: 9.8mm x 16.5mm)
- Full Automation Flow Rate: 120 pcs/hour (Tube Shell Size: 9.8mm x 16.5mm)
- Gloves Box Water Oxygen Control: Maintain ≤ 100ppm
- Weld seam visual detection accuracy: ≥ 95%
- Full automation flow function: Capable of achieving full automation of components from baking stage, spot welding stage, seam welding stage, seam welding vision detection stage, and *** picking stage.
- Vacuum Bake Function: Equipped with component vacuum bake function, featuring vacuum suction capability, and interconnectivity with glove boxes.
- Oven Temperature Monitoring Function: A feature that allows for real-time detection of the heating plate temperature inside the oven, with a reserved interface for actual temperature measurement.
- Gloves box water and oxygen detection and purification function: Equipped with the function of real-time detection and purification of the water and oxygen atmosphere inside the gloves box.
- Automatic Lid Alignment Function: Equipped with the ability to automatically grab the lid for assembly and complete alignment, achieving assembly automation.
- Component Pre-Welding (Spot Welding) Function: Equipped with adjustable sealing height and automatic control of implementation pressure, programmable control of spot welding positions, and the function to complete the pre-welding and fixation of the cover plate.
- Automatic precision detection feature: Capable of automatically identifying alignment precision for assembled lids and removing lids with inappropriate welding positions.
- Component Seam Welding Function: Equipped with the ability to perform single or arrayed component seam welding, and features array welding program编制 capabilities.
- Feature of automatic visual inspection of weld seams after component welding: Capable of taking visual photos of components after sealing welding is completed, to detect the presence of any missing welding.
- Function of mode switching: Equipped with the function to switch between automatic flow mode and manual mode, where manual mode allows for manual loading and unloading, pre-welding, and sealing welding.
- Adjustable welding power: stable power output with a wide adjustable range, suitable for welding various products.
