Electrically heated reaction kettle
Overview
Electrically heated reactors are primarily used in the petrochemical, chemical, rubber, pesticide, dye, and food industries. They are vessels for completing processes such as vulcanization, nitrification, hydrogenation, hydrocarbonation, polymerization, and condensation, examples including reactors, reaction vessels, decomposition pots, and polymerizers. Materials are generally stainless steel or carbon steel. Electrically heated reactors are applied in the chemical, food, natural flavoring, food additive, and light industry sectors.
Equipment Structure
Electrically heated reaction kettle consists of pot body, pot cover, stirrer, jacket, support and drive unit, shaft seal unit, etc. Material and aperture can be customized according to the user's process requirements. Made of 1Cr18Ni9Ti stainless steel plate, stirring types generally include anchor, paddle, worm gear, propulsion, or frame type. It is a cost-effective and easy-to-operate unit that heats the oil inside the jacket directly with electric heating rods, achieving high heating temperatures. The kettle is composed of pot cover, cylinder body, jacket, stirrer, shaft seal drive unit, and support. Suitable for various organic compounds for decomposition, synthesis, cracking, polymerization, and esterification reactions.
Heating methods include electric, oil, gas, water heating (or cooling), and open flame heating. Jacket types are jacketed and semi-tubular, with jacketed oil heating types featuring flow guidance devices. Agitation types generally include paddle, anchor, frame, helical, and scraper types. High-speed models include dispersal impeller, turbine, high-shear, and propeller designs, allowing customers to select based on their process requirements. Transmission types include standard motors, explosion-proof motors, electromagnetic speed control motors, and inverters. Heat exchangers come in trochoidal pinion, worm gear, and planetary infinite variable speed designs. Shaft seals are available in standard water-cooled filling seal, combined Teflon filling seal, and mechanical seal types. Discharge types include ball valves and butterfly valves.
Equipment Features
The electrically heated reaction kettle features rapid heating, high-temperature resistance, corrosion resistance, hygiene, environmental pollution-free, no need for pot movement to heat, and easy operation.
Used in oil, chemical, rubber, pesticide, dye, food industries, for processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. It is based on the thorough mixing of the reacting substances and requires a stirring device for effective heating, cooling, liquid extraction, and gas absorption. We can also design and process externally coiled reactors for our clients.
Equipment Categories
Jacket types include jacketed and half-tube jacketed, with jacketed oil heating models all equipped with flow guidance devices. Mixing methods commonly include paddle, anchor, frame, spiral, and scraper types. High-speed models feature scatter impeller, turbine, high-shear, and propeller types, allowing customers to select based on process requirements. Transmission methods include standard motors, explosion-proof motors, electromagnetic speed control motors, and inverters. Gearboxes are available in cycloidal pinion, worm gear, and planetary infinite variable speed types. shaft seals come in standard water-cooled packed, combined packed, and mechanical tight sealing.
The reactor is composed of the pot body, pot cover, agitator, electric heating oil jacket, support and transmission device, shaft seal device, overflow oil trough, etc., and is equipped with electric heating rods and temperature and pressure measuring instruments. (See Figures 1 and 2.) Due to the varying production processes and operating conditions among users, the type of agitation generally includes anchor, paddle, turbine, propeller, or frame. The bearing seat comes in either suspended or supported styles. The jacket contains thermal medium cylinder oil, heated by electric heating rods, with openings for oil intake, exhaust, overflow, venting, and electric heating rod and temperature measurement connections. The jacket's outer wall is welded with supports, and the pot body has an outlet at the bottom.
