As the domestic economy grows, the packaging industry is gradually shifting towards transformation, low-carbon, and environmental protection. Meanwhile, modern enterprises with high standards, high starting points, and new mechanisms continue to develop and grow, while small-scale, low-level, and poorly-equipped workshop-style enterprises are decreasing. However, it is undeniable that fluctuations in raw material prices and the increase in labor costs will lead to a decrease in corporate profits. Therefore, in the management and operation, various means and measures should be employed to seek efficiency and profits in management; in cost management, adopt a refined management and control model, and find ways to reduce product costs to overcome the cost pressure brought by the increase in personnel wages.

To truly enhance the competitiveness and brand advantages of packaging companies, we have constructed an ERP信息化 solution for plastic injection molding enterprises, based on the core product T-ONE ERP by Fangtian Software. This solution aids plastic injection molding businesses in achieving a highly efficient digital transformation.

Fangtian Plastic ERP Enterprise Management Suite, a comprehensive set of enterprise operation components, aids plastic injection molding factories in operating more efficiently. Full-process business architecture of the plastic mold injection processing ERP system.

FT Software Plastic Injection Molding ERP Solution, assists plastic injection molding factories in establishing a digital workshop operation and achieving refined production management.

1. Plastic Injection Molding Processing ERP Design and R&D Management

Achieve seamless integration with a professional design system, utilize the system for mold design and import it into the Fangtian software, engineers can modify the design, the system automatically generates the production bill of materials for the production department, and provides real-time feedback to all business departments, unifying internal information.

Through the research and development system, effectively manage the trial production process, and independently manage materials, equipment, and molds used for R&D.

Manage multiple versions of BOM and process routes.

Achieve full traceability in design, quality, and after-sales.

2. Plastic Injection Molding Processing ERP Order Forecasting Management

Flexible sales forecasting methods allow the Fantian Software Plastic Molding ERP solution to tailor multiple sales forecasts based on different departments, sales reps, sales channels, regions, countries, factory areas, workshops, warehouses, and products. Users can fully determine the level of granularity or detail for the forecasts according to their actual needs.

Additionally, the standardized sales management process enables companies to efficiently allocate workshop capacity, procure raw materials, and promptly commence production, ensuring timely delivery.

3. Plastic Processing ERP Production Planning Management

Incorporated a batch requirement planning subsystem to better compile product and semi-finished goods production schedules as well as material procurement plans based on the product or equipment capacity, ensuring rational production scheduling and enhancing the executability of production plans.

Meet both planned production and order-based production models, supported by data and rigorous calculation logic, quickly feedback order delivery times, greatly enhancing work efficiency and data accuracy, contributing to increased customer satisfaction and greater benefits for the company.

4. Plastic Injection Molding Processing ERP Manufacturing Execution MES System

FT Software's Plastic Molding Processing ERP strengthens workshop operation planning, rationally allocates personnel and working hours, provides timely and accurate production feedback, ensures the transparency of production data and progress, while also improving the completion rate of production plans and product delivery schedules.

Track the entire production process from raw material production to finished product storage using barcode technology, real-time collecting all events that occur during production, making the entire workshop completely transparent.

The workshop bulletin board makes the production process of products clear and transparent, enabling quick traceability of quality issues, formulating targeted measures to resolve quality bottleneck problems, enhancing product quality, and reducing production costs.

Real-time record and monitor production processes, the completion of processing tasks, staff efficiency, labor productivity, equipment utilization, product pass rate, scrap rate, and other factors. Utilize the system's comprehensive statistical information query function to promptly identify issues in the execution process and implement improvements.

5. Plastic Injection Molding Processing ERP Quality Traceability & Batch Management

Batch numbers and barcode labels are integrated throughout the entire business chain from raw material procurement to finished products, using barcodes to record quality inspection results, enabling real-time traceability and enhancing work efficiency.

Stringent batch management for the same raw material or product is implemented, typically following the first-in-first-out principle. Strict control over the storage cycle of materials is maintained to minimize the occurrence of obsolete material write-offs. Additionally, for materials that have a longer storage period and are not easily damaged, a default mode can be adopted. Materials and products are managed rationally and humanely through the system.

Establish internal material codes based on the characteristics and properties of materials, such as flame retardancy, UV resistance, and size specifications. Standardize coding for by-products as well, and establish known associations with their associated raw materials.

Establish a comprehensive quality system and integrate it into all business processes, strictly control quality issues at each stage to ensure product quality.

6. Plastic Injection Molding ERP Cost Accounting Management

The cost calculation method for Fangtian Software's plastic mold processing ERP employs a batch and step-by-step approach, offering flexible settings for labor and cost allocation to accommodate various complex situations. It provides clear data support for all expenses generated at each business stage, freeing financial staff from tedious manual tasks such as data collection and cost allocation. This enables them to deliver cost information faster and more accurately to managers, enhancing the company's management decision-making capabilities.

With the flexible data reports and business analytics suite of Fangtian Software ERP, companies can visualize production cost data. Through reports, they can effectively control cost analysis and gross profit analysis, and obtain real-time insights into the inputs and outputs of each task.

7. Plastic Injection Molding Processing ERP Intelligent Warehouse Management

Innovatively integrates barcode labels with RFID technology, with intelligent devices throughout the entire logistics process, achieving data-driven and intelligent control of products.

Establishing application scenarios for automated equipment such as three-dimensional shelves and racks, utilizing technologies like the mother-child vehicle system, four-way shuttle technology, multi-level shuttle technology, ground four-way light to heavy-duty AGV technology, goods-to-person picking systems, WMS (Warehouse Management System) software, and WCS (Warehouse Control System) systems, achieves the solution: "Shelves + Robots = Automated Warehouse Material System."

Fangtian Plastic Molding Injection Molding ERP industry integrated solution helps enterprises build a digital workshop, providing an all-in-one digital solution for the company from design to production, from procurement to warehousing, and from sales to finance.