Leveraging cost advantages such as low labor, raw materials, and industrial land, coupled with a vast demand for machinery and equipment, domestic precision component manufacturers have experienced rapid growth. With the technological innovation in global manufacturing, such as the maturity of information systems and the further advancement of intelligent manufacturing, the adoption of new technologies to enhance in-house innovation capabilities is on the rise. Gradually shifting to a production model led by smart workshops, they meet the technical requirements of vehicle manufacturers, reduce costs, and increase production capacity, which has become a trend for the transformation and upgrading of precision component manufacturers.
FT Software's Precision Parts Industry ERP Solution, custom-tailored by the R&D Center for the business needs of multiple precision parts manufacturers, based on FT ERP, assists precision parts enterprises in achieving manufacturing and business synergy, refined cost control, an excellent workshop operation system, and an intelligent data analysis system. FT Software's precision parts industry ERP software aids medium and small precision parts manufacturing enterprises in transitioning towards intelligent and light manufacturing.
Fangtian ERP Enterprise Management Suite, a comprehensive set of operational components, aids precision parts enterprises in more efficient operations, and features a precision parts ERP architecture.
Fangtian Software's Precision Parts Solutions connect precision parts manufacturers with vehicle manufacturers, enabling fine-tuned production management.
1. R&D Management
The Fangtian Precision Parts Solution enables seamless integration between the Fangtian system and professional design systems. The design system handles product design and imports it into the Fangtian system, where engineers can modify the design. It automatically generates a production bill of materials for transfer to the production department and provides real-time feedback to all business departments, unifying the information platform and reducing information silos.
Through the research and development system, effectively manage the trial production process, and independently manage materials, equipment, and molds used for research and development.
Implement multi-version management for BOM and process routes.
Achieve full traceability in design, quality, and after-sales service.
2. Precision Component Sales Forecast Management
Flexible sales forecasting methods allow the Fantian Precision Parts ERP solution to tailor multiple elastic sales forecasts based on different departments, sales representatives, vehicle manufacturers, sales channels, regions, countries, workshops, warehouses, and products. Users can also decide the level of granularity or detail for the forecasts according to their actual needs.
Additionally, a standardized sales management process aids businesses in not only planning effectively but also in reasonably arranging workshop capacity, procuring raw materials, and promptly initiating production, ensuring timely delivery.
3. Production Planning Management
The Fangtian Software precision parts industry solution incorporates a batch requirement planning subsystem to better compile production plans for products and semi-finished goods at each stage, as well as material procurement plans, based on product or equipment capacity. This ensures reasonable scheduling and enhances the executability of production plans.
Meet both planned production and order-based production models, significantly enhancing work efficiency and data accuracy through data support and rigorous calculation logic. This contributes to increased customer satisfaction and greater profitability for the company.
4. Square Sky + MES Manufacturing Execution System
Strengthen workshop operation planning, allocate personnel and working hours reasonably, provide timely and accurate production feedback, ensure transparency of production data and progress, while enhancing the completion rate of production plans and product delivery schedules.
Track the entire production process from raw material production to finished product storage through barcode technology, real-time collecting all events occurring during production, making the entire workshop completely transparent.
Ensure product clarity and transparency throughout the production process, quickly identify the root causes of quality issues, implement targeted measures to resolve quality bottlenecks, achieve product quality traceability, and reduce quality costs.
Real-time record and monitor production processes, task completion, staff efficiency, labor productivity, equipment utilization, product pass rate, scrap rate, and other factors. Utilize the system's comprehensive statistical information query function to promptly identify issues in the execution process and make improvements.
5. Quality Traceability and Control
Digitized, data-driven quality results recording, to完善 and replace the current manual, paper-based quality ledger system.
Barcodes are integrated throughout the entire business chain of parts, from raw material procurement to finished product, recording quality inspection results. The system allows for real-time traceability of results, enhancing work efficiency.
Establish a comprehensive quality system and integrate it into all business processes, strictly control quality issues at each stage to ensure product quality.
For quality incidents, data-driven business processes allow for traceability of each business node, enabling quality analysis, proposing corrective and preventive measures, and implementing improvements to achieve the goal of product quality enhancement.
Establish a post-sales support system, promptly respond to the整车 factory's issues and provide corresponding support, including return and exchange plans, repairs, recalls, and improvements.
6. Fine-tuned cost accounting
The Fangtian Precision Parts ERP solution breaks down costs into: material costs, labor costs, manufacturing expenses, and processing fees. The cost calculation method employs both batch and step-by-step approaches, offering flexible settings for labor and expense allocation to accommodate various complex situations. It provides clear data support for all costs generated at each business stage, freeing financial staff from the cumbersome manual tasks of data collection and cost allocation, enabling them to deliver cost information faster and more accurately to managers, thereby enhancing the company's management decision-making level.
With the flexible data reports and business analytics suite of Fangtian ERP, companies can visualize production cost data. Through the reports, they can achieve effective control over cost analysis and gross margin analysis, and obtain real-time insights into the inputs and outputs of each task.
7. Smart Warehouse Management
Innovative integration of barcode labels with RFID technology, intelligent devices贯穿 entire logistics processes, achieving data-driven and intelligent product management and control.
Establishing application scenarios for automated equipment such as three-dimensional shelves and storage bins, utilizing technologies like the mother-child cart system, four-way穿梭车 technology, multi-level穿梭车 technology, ground four-way light and heavy AGV technology, goods-to-person picking systems, WMS (Warehouse Management System) software, and WCS (Warehouse Control System) systems, achieves the solution: "Shelves + Robots = Automated Storage and Material Handling System."
8. The integration of smart and intelligent manufacturing scenarios
FT's Solutions for Industrial Internet
All-channel Solutions / Core Operations Management (T-ONE ERP) / Agile R&D Management (PLM) / Intelligent Manufacturing Solutions (IMS)
FT solutions for external IoT, FT Cloud Platform/Big Data Predictive Analysis, FT IoT Solutions.
Fangtian Precision Components ERP industry integrated solution helps enterprises build digital workshops, providing a comprehensive digital enterprise solution from design to production, procurement to warehousing, and sales to finance.
