Punched PedestalSteel Walkway Production Line
(Pedestal and Head Cover, Universal Fit)
Two: Molding Process
Pedal Production Principle:Release Material-Automatic leveling - Servo feeding - Continuous punching——Molding——Fixed-Length Cutting——Receiving Bench
Principle of Cap Plate Production:Supply MaterialAutomatic leveling - Servo feeding - Continuous piercing—Material dispatch
Section 3: Engine Performance
3.1 Sheet thickness: 1.2mm ≤ ∮ ≤ 2.0mm
Board width: ≤410mm
Product Specifications: 240x45、240x50、240x55、250x50、25055 (Mold)Preliminary240x55MM）
(Standard)
Product: Elliptical Holes Anti-Slip Pattern
Product Width: 240-250
Product Height: 55mm
Product Length: TBA
3.2 Production Line Speed: 1-10 meters/minute (approximately 4-6 pieces/minute)
3.3 Production Floor Area: 35 meters (length) x 3 meters (width)
3.4 Total installed capacity: approx. 45 kW
Section 4: Equipment Composition
The equipment is mainly composed of components such as a passive feeding machine, leveling machine, servo feeding machine, continuous punching, press machine, forming section, hydraulic cutting section, collection table, and electrical control cabinet.
5, 4 consecutive perforated sections Gas source to be provided by the buyer)
5.4.1 Press BrakeJH21-125T (Customer-supplied)
5.4.2 High Load Capacity: 125 tons
5.4.3 Die Material: GCr12Quenching treatment, hardness achieved58-62°
5.4.4 Number of punches: two sets of punching dies (one set of pedal punching die, one set of head plate punching die)
5.4.5 Power:11kw
5, 5 Molding Main Machine
5、5、1Rack: The GY160 type forming main machine is approximately 18 units. The机组is equipped with an HT200 gantry cast iron frame, with roller shaft diameter φ80, roller shaft material 40Cr, and heat treatment. The single output shaft transmission gearbox motor has a power of 22KW, with variable frequency speed control. Features a ZQ5 reducer, 3 sets of side-standing roller frames, and the base is welded with carbon steel plate. Rolling speed ranges from 1-10 meters/min, with rolling thickness ranging from 1.2-1.8mm.
5、5、2Molding machine frame：18 units
5.3 Roller shaft diameter: 80mm, material 40Cr, quenched and tempered treatment
5, 5, 4 Wheel Material: GCr15 forgings, overall quenching treatment, hardness HRC56-62º
5, 5, 5 Motor Power: 22kw motor, variable frequency speed control, ZQ500 reducer
5, 5, 6. Transmission Method: Independent gear distribution box transmission for each pass
5.6 Hydraulic Cut-off Section
5, 6, 1 Hydraulic tracking, continuous operation during cutting with automatic cutoff, pneumatic hole positioning, and pneumatic reset.
Hydraulic Station Power:5.5KW
Cutting Blade Material:Cr12, quenched treatment.
Number of cutting blades:1 payment (240)x55）
