Numerical Control Center Groove Welding Special Machine (Zhengmei Machine)
The CNC middle groove welding machine is primarily used for surfacing and熔覆a wear-resistant surface on the middle groove angle welds of coal machinery. Its applications and features are as follows:
1. Based on the development of a nine-axis CNC system, the functionality can be expanded according to process requirements at any time. This versatile machine covers common welds on the middle slot, such as 12mm, 15mm, and 18mm inner and outer angle welds, as well as diamond, zigzag, and T-shaped surfacing welds.
2. For输送槽with large manufacturing errors, irregular shapes, and severe wear during repair, the teaching method is used to locate the welding path, significantly reducing the precision requirements for workpiece positioning. Once the workpiece is hoisted onto the worktable and the starting and ending points of the teaching welding path are set, welding can begin. For multi-layer, multi-pass surfacing, only the first welding seam needs to be taught, and for the surfacing path, only the starting point of the polygon needs to be taught, saving a great deal of teaching time compared to teaching each seam on a six-axis robot. A common surfacing pattern library is available, allowing direct retrieval of patterns for welding corresponding shapes. The welding process library is comprehensive, enabling direct retrieval of library parameters, matching the welding path offset, welding speed, current, and voltage, with simple operation.
3. Large span, accommodating 6 sets of workpieces at once, featuring a foldable dual water-cooled welding torch, multi-layer multi-pass welding, which improves efficiency by about 30% compared to traditional equipment. Welds 12mm corner joints, capable of producing 19-22 pieces in 12 hours, significantly surpassing the traditional 13-15 pieces.
Equipment Name:Mid-section groove welding special machine, chisel welding machine, coal machinery, abrasion-resistant layer surfacing special machineSurface熔覆焊, Mid-slot Positioning Machine, Mid-slot Flipping Machine, Groove Flank Welding Machine
Application Scenario:Structural WeldingMedium Plate、Base welding, groove side and inner base side straight seam welds (including underbead welding), and body assembly welding.
· Wear-resistant reinforcement:Medium Plate、Plasma cladding on the substrate surface, wear-resistant alloy surfacing (diamond pattern)、Zigzag surfacing.
· Remanufacturing:Reconditioned Groove Repair, Internal Holes、Welding repairs for hole damage and dimension restoration.
Text Description:The central trough welding machine is the core equipment for high-efficiency and high-quality welding of the central trough of coal mine scraper conveyors, compatible with medium plates.、Bottom plate weldments, inside groove side straight seam welds, wear-resistant overlay welding, etc., are enhanced through automation and digital technology to improve efficiency, stabilize quality, and reduce reliance on manual labor.
Equipment Features
High level of automationBased on the development of a nine-axis CNC system, with the capability to expand functions according to process requirements at any time. Multi-functional in one machine.With industrial touchscreens, operation is simple and intuitive, adjustments are easy and reliable. Some models are also equipped with wireless remote control boxes, reducing the failure rate.
High welding efficiency:Capable of simultaneous double-welding with the torch being adjustable, significantly enhancing production efficiency while ensuring attractive weld seam formation and high-quality welding.Large span, side by side placement6 sets of parts, featuring collapsible dual water-cooled welding torches, multi-layer multi-pass surfacing, with efficiency up to 30% higher than traditional equipment. Surfacing 12mm corner welds, 19-22 parts can be produced in 12 hours, significantly exceeding the 13-15 parts of traditional equipment.
Adaptable:Adjustable gun distance, capable of accommodating welding on slots of various widths. Some specialized machines support multiple welding processes, such as flat welding and socket welding, and can also be operated through a multi-axis CNC system and teach pendant positioning function.Based on the development of a nine-axis CNC system, this machine is capable of expanding its functions as required by the process. Versatile in use, it covers common weld seams on the middle groove.12mm, 15mm, 18mm inner and outer corner welds, andDiamond, zigzag, and I-shaped complex welds.
Precision Control:The CNC system precisely controls welding parameters, ensuring smooth and neat welds. Some specialized machines are equipped with fully automatic positioners, allowing for stable tilting of large middle slots, facilitating multi-angle and all-around welding.
Simple operation:For输送槽manufacturing with large errors, irregular shapes, and severe wear during repair, teaching methods are used to locate welding track, significantly reducing the precision requirements for workpiece positioning. Once the workpiece is hoisted onto the worktable and the starting and ending points of the teaching welding track are set, welding can begin. For multi-layer, multi-pass surfacing, only the first weld seam needs to be taught, and the starting points of the熔覆welding tracks are taught for the polygons. Compared to teaching each seam on a six-axis robot, this saves a considerable amount of teaching time. A common熔覆pattern library is available, allowing direct retrieval of patterns for welding corresponding shapes. The welding process library is comprehensive, with direct access to library parameters, matching welding track offset, welding speed, current, and voltage for simple operation.
