Chlorine Dioxide Generator

Zenyuan Series Chlorine Dioxide Generator Performance Features                                                                                                                                                                                    

ØTo fully extend the reaction time of raw materials, enhance the chlorine dioxide content, and improve the conversion rate of raw materials, domestic peers in the industry use a five-stage reactor, with the reaction time of raw materials in the reactor being1.95Hourly, Total Material Conversion Rate ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

ØDomestic dry heating methods feature rapid temperature rise and low power consumption, resulting in significant energy savings compared to industry counterparts..

ØDomestic direct measurement reactors actually measure the internal reaction temperature, not the medium temperature. Temperature control:45℃-50℃。

ØA dual-temperature control system designed for large equipment, which maintains a high raw material conversion rate for use in cold regions.

ØUsing a residue separator device can enhance the purity of water intended for drinking.

ØMaterial transfer is accomplished with imported electromagnetic metering pumps, ensuring stable operation, accurate and reliable measurement.

ØThe internal reactor of the equipment is made of high-temperature and corrosion-resistant synthetic metal materials or pure titanium, ensuring a long service life for the equipment.10More than 1 year.

ØIndependently developed and manufactured chlorine dioxide generator controller, integrating temperature control, frequency adjustment, flow control, residual chlorine control, and logic control into one unit, making the equipment more user-friendly and convenient for selection.

ØTemperature control is implementedPIDTechnology, temperature control. Set temperature cutoff function to prevent loss due to temperature runaway.

ØThe controller features logical control functions: the equipment starts heating and operates normally only when the dynamic water pressure and two level conditions are met.

ØOperation: The specially designed explosion-proof device features reversible functionality, allowing it to effectively release excessive pressure within the reactor and quickly restore itself.

ØBased on customer selection20Tanks for raw materials storage for 1 day or longer; continuous level measurement for large raw material tanks available, with remote transmission capability.

ØEasily facilitates the automation of equipment operation processes. Extremely easy to implement联动 control with the required equipment.

ØA good installation ensures the absence of chlorine dioxide or corrosive gases indoors, as well as noise and leakage pollution.

Detailed description of performance features:

1.Sodium chlorateNaClO3) and hydrochloric acid (concentration ≥31The product is a composite disinfectant primarily producing chlorine dioxide and secondarily chlorine gas, with (%) as the raw material.

2.The Zhenyuan equipment fully utilizes the working principle of the water jet creating a vacuum. The reactor inside the equipment is always under a vacuum state. Moreover, due to the entry of air, the raw materials are continuously aerated. The chlorine dioxide gas produced in each reactor is continuously extracted, resulting in a higher concentration of chlorine dioxide, measured by effective chlorine.ClO2Concentration over70。

3.To fully extend the reaction time of raw materials, increase the chlorine dioxide content, and improve the conversion rate of raw materials, the equipment utilizes a five-stage segmented reactor, with a production yield of ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

4.Domestic five-grade reactor, raw material residence time in the reactor reaches1.95Hours, to ensure that the raw materials are fully reacted within the reactor, thus ensuring the reaction yield can be guaranteed to reach90Above.

5.Five-stage reactor mechanism: Sodium chlorate and hydrochloric acid react at room temperature, producing a large amount of chlorine dioxide gas. The raw material conversion rate is low, so the first four stages of reaction allow for the full extraction of a large amount of chlorine dioxide gas. Starting from the fifth stage, heating is applied to ensure full reaction of the raw materials, at which point there is more chlorine and less chlorine dioxide. This ensures an increase in raw material conversion rate and a higher proportion of effective chlorine in the form of chlorine dioxide.

6.The equipment utilizes dual-temperature control technology to enhance raw material conversion rates, which can increase the raw material conversion rate by75Above. The specific method involves using a water bath heating process for the first four reactors, heating them to30～40°C, the fifth level uses dry heating up to45～50℃。

7.The equipment is enhanced with a residual liquid treatment system, which can expel the small amount of unreacted residue.

8.Due to the full reaction of the raw materials, the chlorate content in the disinfected water body is significantly reduced, meeting the national drinking water standards: chlorates below0.7ppm。

Automatic temperature control, temperature regulation45-50The equipment utilizes a combination heating system primarily with water bath heating and supplemented by external air circulation heating. Currently, domestic vacuum-type chlorine dioxide generators all employ the external air blowing-off process, where the chlorine dioxide generated by the reaction liquid is blown off and absorbed by a water jet to produce chlorine dioxide disinfectant. However, this process has a flaw: the actual temperature inside the reaction chamber does not reach the required reaction temperature. Due to the equipment's operation at(Especially during the winter), Outdoor temperatures are generally0Below °C, during the blowing-off process, the outdoor cold air significantly reduces the temperature of the reaction liquid in the reactor, preventing the reactor from reaching the required temperature, and greatly lowers the conversion rate of the feedstock. In response to this actual usage scenario, our company has innovated through technology by adding air-assisted heating at the equipment's intake port, pre-heating the cold air before blowing-off, thus avoiding the aforementioned issues. This air-assisted heating can achieve automatic temperature control, ensuring that the air blown into the process remains at a constant temperature regardless of the outdoor temperature.40°C, to achieve the reaction temperature inside the reactor, ensuring the equipment maintains a constant reaction temperature throughout the year. This is a highlight and unique feature of our generator compared to similar products. This technology has been applied for a national invention patent by our company. Additionally, due to the rapid heat exchange in the reaction tank, it significantly reduces the lifespan of the reactor. This device effectively overcomes...