Chlorine Dioxide Generator

Zenyuan Series Chlorine Dioxide Generator Features                                                                                                                                                                                    

ØTo adequately extend the reaction time of raw materials, enhance the chlorine dioxide content, and improve the conversion rate of raw materials, domestic industries in the same field use a five-stage reactor, with the reaction time of raw materials in the reactor being1.95Hourly, Total Material Conversion Rate ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

ØDomestic dry heating methods offer rapid temperature rise with lower power consumption, showing significant energy savings compared to industry standards..

ØDomestic direct measurement reactors measure the actual reaction temperature inside, not the medium temperature. Temperature control:45℃-50℃。

ØDual temperature control system designed for large equipment, to maintain a high raw material conversion rate for use in cold regions.

ØUsing a residual separator can enhance the purity of water for drinking.

ØMaterial transfer is equipped with imported electromagnetic metering pumps, offering stable operation, accurate and reliable measurement.

ØThe internal reactor of the equipment is made of high-temperature and corrosion-resistant synthetic metal materials or pure titanium, ensuring a long service life for the equipment.10Over 1 year.

ØIndependently developed and produced chlorine dioxide generator controller, integrating temperature control, frequency adjustment, flow control, residual chlorine control, and logic control into one unit, making the equipment more user-friendly and convenient for selection.

ØTemperature control is employedPIDTechnology for temperature control. Features temperature cutoff setting to prevent loss due to temperature overflow.

ØThe controller features logical control functions: the equipment can only start to heat up when the conditions for power hydraulic pressure and two liquid levels are met, allowing for normal operation of the equipment.

ØOperation: The specially customized explosion-proof device features reversible functionality, capable of effectively releasing excessive pressure within the reactor and rapidly restoring itself.

ØBased on customer selection meets20Tanks for raw materials storage for up to several days; continuous level measurement for large raw material tanks is available, with remote transmission capability.

ØEasily facilitates the automation of equipment operation processes. Extremely easy to implement联动 control with the required equipment.

ØA sound installation ensures the absence of chlorine dioxide or corrosive gases indoors, with no noise and leakage pollution.

Detailed description of performance features:

1.Sodium chlorateNaClO3) and hydrochloric acid (concentration ≥31The product is a composite disinfectant primarily producing chlorine dioxide and secondarily chlorine gas, with (%) as the raw material.

2.The Zhenyuan equipment fully utilizes the working principle of the water jet to create negative pressure. The reactor inside the equipment is always under negative pressure, and due to the entry of air, the raw materials are continuously aerated. The chlorine dioxide gas produced in each reactor is continuously extracted, resulting in a higher yield of chlorine dioxide, calculated by effective chlorine.ClO2Concentration exceeding70。

3.To adequately extend the reaction time of raw materials, enhance the chlorine dioxide content, and improve the conversion rate of raw materials, the equipment utilizes a five-stage separated reactor. Equipment yield ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

4.Domestic five-grade reactor, raw material residence time in the reactor reaches1.95Hours, ensuring that the raw materials fully react within the reactor, thereby guaranteeing a high reaction yield.90Above.

5.Five-stage reactor mechanism: Sodium chlorate and hydrochloric acid react at room temperature, producing a large amount of chlorine dioxide gas, with a relatively low raw material conversion rate. Therefore, the first four stages of reaction allow for the full extraction of a large amount of chlorine dioxide gas. Starting from the fifth stage, heating is applied to ensure a complete reaction of the raw materials, with more chlorine and less chlorine dioxide. This ensures an increased raw material conversion rate and a higher proportion of effective chlorine in the chlorine dioxide.

6.The equipment utilizes dual-temperature control technology to enhance raw material conversion rates, capable of increasing raw material conversion rates by75Above. The specific method involves using a water bath heating for the first four reactors, heating to30～40°C, Level 5 uses dry heating up to45～50℃。

7.The equipment is enhanced with a residue treatment system, which can expel the small amount of unreacted residues.

8.Due to the full reaction of the raw materials, the concentration of chlorates in the disinfected water body is significantly reduced, meeting the national drinking water standards: chlorates are below0.7ppm。

Automatic temperature control, temperature control45-50The equipment employs a combination heating system primarily using water bath heating with auxiliary air heating. Currently, domestic chlorine dioxide generators with negative pressure all use an external air blowing-off process to blow off chlorine dioxide generated by the reaction liquid, which is then absorbed by a water jet to produce chlorine dioxide disinfectant. This process has a flaw: the actual temperature inside the reaction tank does not reach the required reaction temperature. Due to the equipment's operation,(Especially during the winter)Outdoor temperatures are generally0Below °C, during the blowing off process, the outdoor cold air significantly lowers the temperature of the reaction liquid in the reactor, preventing it from reaching the required temperature. This results in a greatly reduced conversion rate of the raw materials in the generator. Our company, based on this actual usage scenario and through technological innovation, has added air-assisted heating at the equipment's air intake, pre-heating the cold air before blowing off to avoid the aforementioned issues. This air-assisted heating can achieve automatic temperature control, ensuring that the air blown in is at a constant temperature regardless of the outdoor temperature.40°C, to achieve the reaction temperature inside the reactor, maintaining a constant reaction temperature for the equipment year-round. This is a highlight and unique feature of our generator compared to similar products. This technology has been applied for a national invention patent by our company. Additionally, due to the rapid heat exchange in the reaction drum, it significantly reduces the service life of the reactor. This device effectively overcomes...