Masticator-type torque rheometer

    Mixed Shear Torque Rheometer
The intensive mixer unit of the torque rheometer mainly consists of imported servo motors, high-precision dynamic torque sensors, gearboxes, kneading chambers, temperature modules, measurement modules, computers, and control software. The enclosed mixer is akin to a miniature kneading machine, composed of a removable "∞" shaped mixing chamber and a pair of rotors rotating in opposite directions at different speeds. Within the mixing chamber, the rotors rotate in opposite directions, applying shearing force to the material, forcing it to be mixed within the chamber; the different speeds of the two rotors result in dispersive mixing in the gap between them.
  

Torque rheometer compounding unit:

The High Shear Torque Rheometer is mainly composed of imported servo motors, high-precision dynamic torque sensors, gearboxes, kneading chambers, temperature modules, measurement modules, computers, and control software. The principle is shown in Figure 2.

Figure 1: Compounding Torque Rheometer

The enclosed mixer is akin to a miniature rubber mill, consisting of a removable "∞"-shaped mixing chamber and a pair of rotors that rotate in opposite directions at different speeds. Inside the mixing chamber, the rotors rotate in opposite directions, applying shearing to the materials, forcing them to be mixed within the chamber; due to the differing speeds of the rotors, a dispersing mixing occurs in the gaps between them.

The unit boasts an overall aesthetic appearance, with the main sheet metal featuring a white and blue color scheme, which can also be customized according to customer requirements. The stainless steel parts are made of SUS304 stainless steel.

Computer software is capable of data collection, storage, calculation, analysis, and output, and can print test reports according to user requirements.

Figure 2: Compacting Torque Rheometer Figure 3: Various Rotors

Figure 4: Illustration of a compact torque rheometer

1. Rod; 2. Feed opening; 3. Mixing chamber; 4. Material leakage; 5. Compounding machine; 6. Emergency brake switch

7 - Manual panel; 8 - Drive and torque sensors; 9 - Switches; 10 - Computer

Figure 5: Test Curve of the High-Shear Torque Rheometer

PVC Blending & Heat Stabilization

XLPE Cross-Linked, PVC Merged

The mixer platform is capable of conducting various tests, including thermal fusion tests for multi-component thermoplastic materials, curing property tests for thermosetting materials, thermal stability tests, shear sensitivity tests, and material blending experiments.

Capacity: 60ml, 200ml, 300ml, available options

Material: 304L

Roller Type

4. Rotor processing: Chrome plated after high-precision polishing

Speed Ratio: 3:2

6. Maximum Torque: 250 Nm

7. Maximum temperature: 400°C

8. Temperature Sensor: Type K Thermocouple

9. Heating Method: Electric Heating

Heater: Heating Tube

11. Total Heating Power: 1700W

12. Heating Zone: 3 Channels