I. Usage:
The product is widely used and suitable for transport joints of conveyor systems in metallurgy, chemical industry, metal mines, power plants, ports, and docks.
After carefully reviewing the technical specifications and manual provided with the machine, and by following the correct vulcanization bonding process, the joint strength achieved can exceed 90% of that of the new belt.
Not only does the joint have a smooth finish, nearly indistinguishable from the original belt, but it also reduces wear on the roller and extends the service life of the conveyor and rubber conveyor belt.
Section II: Technical Parameters of Electrically Heated Tape Vulcanizing Machine
1. Sulfur Pressure: 1.5 MPa
2. Sulfurization Temperature: 145℃
3. Sulfur board face temperature difference: ±3℃;
4. Heating time (from room temperature to 145℃) is no more than 25 minutes.
5. Power Voltage: 380V, 660V, 50Hz
6. Control Box Output Power: 36 kW
7. Temperature Range: Room temperature to 200℃
8. Timing Adjustment Range: 0-59 min
9. Upper and lower heating plates pressure: After 0.8mpa, the gap is not greater than 0.5min.
Section 3: Features and Advantages:
SD-Series Sulfurizing Machines, Repair Machines
1. Our factory's vulcanizing machines and repair machines utilize a unique process and technology with an exclusive fully automatic precision digital display control system. They offer uniform and precise vulcanizing temperatures and pressures, as well as easy operation.
Overall weight is light, 1/3 lighter than before. Reliable quality, durable. Exceeds the advanced level of domestic and international peers.
Two, top and bottom heating plates
Choose high-quality aluminum alloy materials, opting for Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted with special processes. Features include:
1. Compact and half the weight, low energy consumption, quick heating, the entire panel has excellent flexibility after heating, adheres more tightly to tape than conventional machines, under 1.5 MPa pressure,
Its parallel tightness is not greater than 0.03mm, a feature that is not available in most standard machines.
2. The heating plates ensure even heating at all points, both top and bottom. After 10 minutes in the insulation phase, the temperature difference across the working surface is only ±3℃ to 4℃, exceeding international standards.
3. The time from room temperature to the sulfurization temperature (145℃) is no more than 25 minutes, with power consumption half that of domestic and international counterparts, demonstrating excellent energy-saving effects.
4. One-time vulcanization or repair, the bonded area is flat and smooth, with the same tensile strength as the original belt.
5. Heat layer, insulating layer, and combined layer integrated as one, with a simple structure and easy installation.
Section 3: Water Cooling
Internally configured with an internationally advanced DC water cooling circulation system within the heating layer. Cools from 145℃ high temperature to 70℃ in just 5 minutes, accelerating the bonding process and improving efficiency.
High belt joint strength, maintain belt joints.
Four: Handle
The handle features an SD soft connection, remains cool to the touch during high-temperature operations, has a chrome-plated finish for a shiny and attractive appearance, and is compact and delicate.
V. Water Pressure Plate:
1. The water pressure plate is meticulously crafted using cutting-edge international technology. Due to its unique structure, the overall pressure distribution is even. It has undergone numerous high-pressure tests, successfully passing a 1.875MPa, 30-minute high-pressure test.
No leakage observed; exceeds international standards.
2. The hydraulic plate is suitable for both hydraulic and pneumatic use.
Six: Power cord inlet plug
The power input utilizes a custom five-core integrated flat plug, which overcomes the drawbacks of conventional multi-wire and multi-plug designs, truly achieving a simplified one-piece wiring system.
Section 7: Fully Automatic Electrical Control Box
1. Fully automatic electrical control box utilizes electrical components from Panasonic Corporation of Japan, featuring a liquid crystal digital display for intuitive reading. High quality and durable, with digital and indicator light displays.
Pre-set vulcanization time and temperature; the entire vulcanization process operates fully automatically. When the warning light illuminates, the job is automatically completed.
2. The fully automatic LCD digital temperature control box features exquisite design and compact size, utilizing advanced vertical double-layer waterproof technology. It comes with an integrated dustproof and waterproof cover, capable of withstanding dusty environments.
Operate under harsh weather conditions such as heavy rain and scorching sun.
3. Overload, short-circuit, and leakage protection equipped automatic leakage circuit breakers, ensuring personal safety.
4. Due to integrated wiring and automated operation procedures, with unified plugs and sockets, this electrical control box is compatible with all vulcanizing machines and repair machines in our factory. Standard machines do not possess this feature.
