"ALEX-Xiaoai®" lightweight whole machine utilizes:
1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitors' steel sheet enclosures)
2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron sheet from competitors);
3. Pure rubber pressure water bag (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflation; can still vulcanize the belt normally in areas without water, such as high-altitude work or underground.)
4. No need for a heating plate with copper tubes inside; the aluminum alloy water tank on the direct heating plate cools down ultra-fast in 5-15 minutes (about 40%-50% lighter and more compact than the older, bulky heating plates of competitors).
Water and gas dual-purpose rapid cooling
5. Aluminum beams (about 20% to 40% lighter than traditional models of our competitors, with the option to increase thickness and weight as needed depending on tape type and pressure requirements).
6. Match luxurious miniature air pump (can be flexibly replaced with an electric water pump, dual-purpose);
7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, to ensure long-term stability and effectiveness of the vulcanizer's temperature control performance!
The "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" series features the following advantages:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizers. It is easy to handle, transport, assemble, and disassemble, while ensuring...
Combined surface temperature, even pressure.
The vulcanizer consists of the following components: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-end small screw.
Nuts, clamping devices, electric water tank integrated booster pumps or air pumps, high-pressure water or air pipes, computer touch screen control box or intelligent digital temperature control box, power cables, and temperature sensorsComposed of various components and parts.
2. Temperature control and cooling systems are factory-tested for accuracy and reliability, with cables for detection or electric heating meeting international GB, CCC standards. All components,
The connector parts and connectors are wear-resistant, shockproof, and protected against electrical shocks.
The power supply for the computer control box commonly uses 380V, 50Hz (other special voltages require customization), with a three-phase circuit displaying power on or balanced state.
Utilize German CMX Komix software's precise temperature control technology or intelligent CNC display for vulcanization time.
Stable control of vulcanization temperature and insulation time; both can be adjusted by touch or with a gauge. Insulation time is automatically timed, stops automatically upon completion, and comes with a reminder alert.
Number or indicator light display.
Two control boxes are interchangeable. The Komix CMX software used in the computer vulcanizing machine features a human-machine interface, with a two-dimensional animation demonstration of the vulcanization process.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints with "heating, maintaining temperature, and cooling" stages.
Workflow.
The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe, reliable, and strong bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, with rubber feet for shock absorption and insulation.
The control box features overcurrent, short-circuit, and leakage protection functions. It employs 380V or 24V high/low voltage safe circuit controls to ensure personal safety.
3. Heating System. The core heating element is a 3mm thick imported silicone computer-carved ultra-light heating pad by "Germany Comix Komix."
One-time molding; no worries about water seeping into the heating plate causing internal rust, corrosion, short circuit, or open circuit.
Stay away from hazards. Vulcanized plates are flexible after heating and have good thermal conductivity, featuring an internal 3mm thick German silicone heating pad. The vulcanization work surface
The lower heating plate provides even heat distribution. After entering the insulation phase, the working surface temperature difference is approximately ±2℃.
The heating plate takes approximately 18 minutes to rise from room temperature to the curing temperature (with a time difference depending on the season and climate). The working temperature is adjustable from 0-300℃, and the edges of the heat plate are equipped with an external temperature probe.Inspection hole
Temperature can be checked at any time using a rod-style thermometer (user-provided thermometer, 0-300℃ range), and the heating plate features a high-quality, specially made Comix insulating board.
The insulating board of the vulcanizing machine is made of imported poplar veneer thick multi-layer boards, which are easy to handle and have low maintenance costs.
4. Cooling Method: Forced rapid water cooling / Natural cooling. Cooling Time: The curing surface temperature from 145℃ during curing to ≤60℃.
The forced built-in water cooling takes approximately 5 to 15 minutes. (No copper tubes inside the heating plate.)
Direct cool water contact with the aluminum plate sink, quickly lowering the temperature, which can facilitate the rapid disassembly of the machine), the natural cooling time is approximately 240~280 minutes.
5. Pressure System: Utilizes a one-time molding pure rubber pressure water bag for pressure devices, ensuring uniform pressure upwards during inflation, with an ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The pressure plate is uniformly compressed with no leakage or pressure relief between 0~2.0Mpa.
The pressure system utilizes a portable tank integrated electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper wire coils.
6. Equipment: The double-threaded small screw and nuts, etc., of the clamping mechanism are made of high-strength, lightweight, hard alloy steel to ensure construction safety, while also being easy to disassemble and transport, suitable for rapid on-site assembly.
7. Power Interface: All power interfaces are designed with a dedicated quick-release mechanism, featuring imported joint-venture brand aviation connectors with self-locking devices for safety, speed, and ease of use. Input,
The output power cable employs a standard-thickened flame-retardant integrated 5-core special yellow mining safety cable. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,
Waterproof and interference-resistant, single machine comes with three power supply and return cables.
8. Water Supply Connections: All waterway connections feature quick-release stainless steel or copper fittings, which are rustproof, safe, fast, and easy to use.
9. Hoisting Device: Heating plates are equipped with convenient lifting hooks or stainless steel specialized soft-grip handles for easy transport. The structure is simple, reliable, safe, and highly durable.
10. Sulfur curing machine requirements: All large beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual parts of the vulcanizer are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are certified with the EU CE product safety mark.
13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools are available for customers to provide themselves or can be procured separately from our company.
