"ALEX-Xiaoai®" ultra-thin whole machine utilizes:
1. Aluminum alloy housing electrical control box (about 30% lighter than similar iron sheet boxes)
2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron foil used by competitors).
3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflation; can still vulcanize belts normally in areas without water, such as high altitudes or underground.)
4. No need for a heating plate with copper pipes inside; the aluminum alloy water tray on the heating plate cools down quickly in just 5-15 minutes (about 40%-50% lighter and less bulky than older models from competitors).
Water and gas dual-use rapid cooling system)
5. Aluminum I-beam (up to 20%-40% lighter than traditional models offered by competitors; can be made thicker and stronger according to the type of tape and pressure requirements).
6. Match luxury mini air pump (can be flexibly replaced with an electric water pump, dual-purpose);
7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, ensures the long-term stability and effectiveness of the vulcanizer's temperature control performance!
The series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features the following advantages:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30% to 50% lighter than traditional heavy-duty vulcanizers. It is easy to transport, assemble, and disassemble, ensuring convenient handling.
Combines even surface temperature and pressure.
The vulcanizer consists of the following components: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small screw.
Bolts, clamping devices, integrated electric water tank pressure pump or air pump, high-pressure water pipes or air hoses, computer touch screen control box or smart digital temperature control box, power cords and temperature sensors
Consisting of various components and parts.
2. Temperature control and cooling systems are factory-tested for accuracy and reliability; cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components,
The joint section and connectors are wear-resistant, shockproof, and prevent electrical shock.
The power supply for computer control boxes commonly uses 380V, 50Hz (other special voltages are available for customization), with a three-phase circuit display indicating power on or three-phase balance status.
Utilizing German CMX Komix software for precise temperature control technology or intelligent CNC display of vulcanization time.
Stable control of vulcanization temperature and holding time; both can be adjusted by touch or via instruments. Holding time is automatically timed, stops automatically upon completion, and comes with an alert notification.
Indicator or light display.
Two control boxes are interchangeable. The Komix CMX software used in the computer vulcanizing machine features a human-machine interface, with a two-dimensional animation demonstration of the vulcanization state.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints by completing the "heating, constant temperature, and cooling" stages.
Process workflow.
The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring secure, reliable, and robust bonding.
Waterproof, durable, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron plastic shell" options, with rubber feet for shock absorption and insulation.
The control box features overloading, short-circuit, and leakage protection functions, utilizing 380V or 24V high/low voltage safety circuits for control, ensuring personal safety.
3. Heating System: The core heating element is a 3mm thick imported silicone computer-carved ultra-light heating pad by "Germany Comix Komix".
One-time molding, worry-free from internal rust, corrosion, short circuit, or open circuit caused by water entering the heating plate.
Stay away from hazards. Vulcanized plates are flexible when heated, with good thermal conductivity, featuring an internal 3mm thick German silicone heating pad. On the vulcanizing working surface
The lower heating plate provides even heating at all points. After entering the insulation phase, the working surface temperature difference is about ±2℃.
The heating plate takes approximately 18 minutes to reach the curing temperature from room temperature (the time difference may vary due to seasonal and climatic temperatures). The working temperature is adjustable from 0-300℃. The edges of the heat plate are equipped with an external temperature probe.
Inspection hole
Temperature can be checked at any time with a rod thermometer (user-provided thermometer, 0-300℃ range), and the heating plate uses a high-quality, custom-made Comix insulating board.
The insulating panels for the vulcanizing machine are made of imported桃花芯veneer, a lightweight and cost-effective material for handling and maintenance.
4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The vulcanization work surface is reduced from 145℃ to ≤60℃ during the vulcanization process.
Forced built-in water cooling takes approximately 5~15 minutes. (There are no copper tubes inside the heating plate.)
Direct cool water contact with the aluminum tray sink, quickly reduces the temperature, serving as a rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.
5. Pressure system, featuring a one-time molding pure rubber pressure water bag for even pressure distribution upwards during inflation, ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The plate is uniformly compressed with no leakage or pressure release, ranging from 0 to 2.0 Mpa.
The pressure supply system utilizes a portable integrated water tank electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper winding.
6. Components: The double-threaded small screw and nuts, etc., are made of high-strength lightweight hard alloy steel for the mechanism, ensuring construction safety while facilitating disassembly and transportation, suitable for rapid on-site assembly.
7. Power Interface: All power interfaces are equipped with a dedicated quick plug-and-pull system, utilizing imported joint-venture brand aviation connectors with self-locking mechanisms, ensuring safety, speed, and ease of use. Input,
The output power cable utilizes a standard, thickened, flame-retardant integrated 5-core dedicated yellow mining safety cable. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,
Waterproof and interference-proof, single machine comes with three power cables for input and output.
8. Water Supply Connectors: All waterway connectors are quick disconnect style, made of stainless steel or copper, rust-free, safe, fast, and easy to use.
9. Hoisting Device: Equipped with a hoisting mechanism or a special stainless steel soft-grip handle for easy transportation, the structure is simple, reliable, safe, and high in strength.
10. Sulfurization machine complete set requirements: All beams are made of lightweight aluminum alloy material, with small volume, light weight, easy to disassemble and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surface.
12. Our vulcanizing machines are certified with the EU CE Product Safety Mark.
13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."
14. Customers may provide their own high-quality rubber sheets, adhesives, glues, and matching auxiliary tools, or they can be procured separately from our company.
