Series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features include:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30%~50% lighter than traditional heavy-duty vulcanizers. It's easy to transport, assemble, and disassemble, ensuring convenient handling.
Combines even surface temperature and pressure.
The vulcanizer is composed of the following parts: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small screw.
Nuts, clamping devices, electric water tank integrated booster pumps or air pumps, high-pressure water or air pipes, computer touch screen control box or intelligent digital temperature control box, power cables and temperature sensors
Consisting of various components and parts.
2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components and parts,
The connector section and connecting parts are wear-resistant, shockproof, and anti-electrical shock.
The power supply for computer control boxes commonly uses 380V, 50Hz (other special voltages are available for customization), with a three-phase circuit display indicating power on or three-phase balance status.
Utilizing Germany's CMX Komax software for precise temperature control technology or intelligent CNC display for vulcanization time.
Maintain stable vulcanization temperature and insulation time; both can be adjusted by touch or instrument control. Insulation time is automatically timed, stops automatically upon completion, and comes with an alert message.
Number or indicator light display.
Two control boxes are interchangeable. The ComiX CMX software used in the computer vulcanizing machine features a human-machine interface and a two-dimensional animation demonstration of the vulcanization process.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints by completing "heating, maintaining temperature, and cooling."
Process Workflow.
The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe, reliable, and sturdy bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron plastic shell" options, featuring rubber feet for shock absorption and insulation.
The control box features overload, short-circuit, and leakage protection, utilizing 380V or 24V low-voltage and high-voltage safe circuit controls to ensure personal safety.
3. Heating System: The core heating element is a 3mm thick imported silicone computer-cut ultra-light heating pad by "Germany Comix Komix."
One-step molding, worry-free from internal rust, corrosion, short circuit, or open circuit due to water penetration in the heating plate.
Stay away from hazards. Vulcanized plates are flexible upon heating, with good thermal conductivity, featuring an integrated 3mm thick German silicone heating pad. On the vulcanization working surface
The heating points on the lower hot plate provide even heating. After entering the insulation phase, the temperature difference on the working surface is around ±2℃.
The heating plate takes approximately 18 minutes to reach the curing temperature from room temperature (with some variation due to seasonal and climatic temperatures). The working temperature is adjustable from 0-300℃. The edges of the heating plate are equipped with an external temperature probe.
Inspection hole
Temperature can be checked at any time using a rod-type thermometer (user-provided thermometer with a range of 0-300℃), and the heating plate features a high-quality, specially-made Comix insulating board.
The vulcanizing machine insulating board is made of imported桃花芯veneer, thick multi-layer boards, which are easy to handle and have low maintenance costs.
4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The curing surface from 145℃ during curing to ≤60℃.
The forced built-in water cooling takes approximately 5 to 15 minutes. (There are no copper tubes inside the heating plate.)
Direct cool water contact with the aluminum panel sink, quickly lowering the temperature, which can facilitate the rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.
5. Pressure System: The pressure device utilizes a one-time molding pure rubber pressure water bag, ensuring uniform upward pressure during inflation, ultra-light design.
About 70% lighter than traditional old heavy-duty hydraulic plates. The pressure system is designed simply.
The plate is uniformly compressed with no leakage or pressure relief within the range of "0~2.0 Mpa".
The pressure supply system utilizes a portable integrated water tank electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper wire coils.
6. Mechanisms: The double-threaded small screw and nuts, etc., are made of high-strength, lightweight, hard alloy steel to ensure construction safety, while also facilitating disassembly and transportation, suitable for rapid on-site operations.
Assembled.
7. Power Interface: All power interfaces are designed with a dedicated quick-release mechanism, utilizing imported joint venture brand aviation connectors with self-locking devices for safety, speed, and ease of use.Entry
The output power cables are made of GB-standard, thickened, flame-retardant integrated 5-core dedicated yellow mining safety cables. Integrated power supply and all signal cables are integrated within a single cable, ensuring insulation,
Waterproof and interference-free, comes with a total of three power lines for input and output.
8. Water Supply Connectors: All waterway connectors are of quick-release stainless steel or copper, rust-free, safe, fast, and easy to install.
9. Hoisting Device: Heating plates are equipped with easy-to-handle lifting mechanisms or stainless steel-specific soft handles, featuring simple structure, reliability, safety, and high strength.
10. Sulfurizing Machine Whole Unit Requirements: All large beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy disassembly, and suitability for manual handling.
11. The surface of each component of the vulcanizing machine is smooth with no burrs.
12. Our vulcanizing machines are produced and manufactured to meet the EU CE product safety certification.
13. Our company has already been certified by the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glue, and matching auxiliary tools can be provided by the customer themselves, or they can be procured separately from our company.
