The series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features the following advantages:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30%~50% lighter than traditional heavy-duty vulcanizers. It is easy to transport individually, convenient for assembly and disassembly, and ensures excellent performance.
Combines even surface temperature and pressure.
The vulcanizing machine is composed of the following parts: vulcanizing machine frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small screw.
Nuts, clamping devices, integrated electric water tank booster pumps or air pumps, high-pressure water or air pipes, computer touch screen control box or intelligent digital temperature control box, power cords, and temperature sensors
Composed of tools and components.
2. Temperature control and cooling systems are factory-tested for accuracy and reliability, with cables used for detection or electric heating meeting international GB, CCC standards. Various components,
The joint section and connectors are wear-resistant, shockproof, and anti-electrical shock.
The power supply for the computer control box commonly uses 380V, 50Hz (other special voltages require customization), and the three-phase circuit shows power on or balanced three-phase status.
Utilizing the precise temperature control technology of the German CMX Komax software or intelligent CNC display for vulcanization time.
Stable control of vulcanization temperature and insulation time, with the vulcanization temperature and insulation time adjustable via touch or instrument control. Insulation time is automatically timed, stopping automatically upon completion, with an alert notification.
Number or indicator light display.
Two control boxes are interchangeable. The Komix CMX software used in the computer vulcanizing machine features a human-machine interface, with a two-dimensional animation demonstration of the vulcanization process.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints through "heating, maintaining temperature, and cooling."
Process Workflow.
The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe, reliable, and strong bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, with rubber feet for shock absorption and insulation.
The control box features overcurrent, short-circuit, and leakage protection functions. It employs 380V or 24V high/low voltage safe circuit controls to ensure personal safety.
3. Heating System. The core heating element features a 3mm thick imported silicone computer-carved ultra-light heating pad by "Germany Comix Komix."
One-time molding, no worries about water渗入 the heating plate causing internal rust, corrosion, short-circuit, or open circuit.
Stay away from hazards. Vulcanized plates are flexible and have good thermal conductivity after heating, featuring an integrated 3mm thick German silicone heating pad. On the vulcanizing working surface
The heated plate provides even heat distribution, and upon entering the insulation stage, the working surface temperature difference is approximately ±2℃.
The heating plate takes approximately 18 minutes to rise from room temperature to the vulcanization temperature (with some variation depending on the season and climate). The working temperature is adjustable from 0-300℃ and the edges of the heating plate are equipped with an external temperature probe.
Inspection hole
Temperature can be checked at any time with a rod thermometer (user-provided thermometer, 0-300℃ range), and the heating plate socket is fitted with a high-quality, specially made Comix insulating board.
The insulation board of the vulcanizing machine is made of imported mahogany faced thick multi-layer boards, which are lightweight for handling and cost-effective for maintenance.
4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The vulcanization work surface is reduced from 145℃ to ≤60℃ during the vulcanization process.
Forced internal water cooling takes approximately 5~15 minutes (no copper tubes inside the heating plate).
Direct contact with the aluminum plate sink by cool water, quickly reduces the temperature, serving as a rapid disassembly tool for the machine), with a natural cooling time of approximately 240 to 280 minutes.
5. Pressure System: Utilizes a one-piece molded pure rubber pressure water bag for the pressure device, ensuring uniform upward pressure during inflation, ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The pressure plate is uniformly compressed with no leakage or pressure release, ranging from "0~2.0 Mpa".
The pressure system utilizes a portable tank integrated electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper winding.
6. Mechanisms: The double-head small screw and nut clamping mechanisms are made of high-strength, lightweight hard alloy steel to ensure construction safety, while also facilitating disassembly and handling, making them suitable for on-site rapid operations.Assembled.
7. Power Interface: All power interfaces are equipped with a dedicated quick-release mechanism, utilizing imported joint venture brand aviation connectors with self-locking devices for safety, speed, and ease of use.Entry
The output power cables utilize GB-standard, thickened flame-retardant, integrated 5-core dedicated yellow mining safety cables. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,
Waterproof and interference-proof, each unit comes with a total of three power lines for input and output.
8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, rust-proof, safe, quick, and easy to use.
9. Hoisting Device: Heating plates are equipped with convenient lifting mechanisms or stainless steel specialized soft handles for easy transportation. The structure is simple, reliable, safe, and high in strength.
10. Sulfur Vulcanizer Whole Machine Requirements: All main beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are CE certified for product safety by the European Union.
13. Our company has already passed the certification of the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools can be provided by the customer themselves, or purchased separately from our company.
