Our group company is now introducing the newly developed "Xiaoai® Super Lightweight Electric Heat Tape Repair Tool." It is primarily ultra-light and ultra-thin, with each individual component being approximately 50% to 70% lighter than the older model!
Primarily used for small area repairs on tape damage and tape punctures, as well as for repairing core layer damage in tapes. Specifically, for point and block defects, characterized by: simple structure, lightweight, easy to operate,
And can use the vulcanizing machine beam to reduce equipment purchase costs, with the same operating method as the vulcanizing machine.
"ALEX-Xiaoai® Ultra-Light Patch Repair"
1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitor's steel sheet boxes)
2. German ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old iron-sheathed heating strips of competitors);
3. Pure rubber pressure water bags (approximately 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflation, and capable of normal vulcanization of belts even at elevated work sites or in waterless areas like井下).
4. Split-type single piece aluminum alloy cooling aluminum plate, capable of using both water and air, and can be assembled in a split-type for vulcanization! Displace the old model heavy-duty cooling plate with built-in embedded copper tubes, which is time-consuming and has low cooling efficiency.
5. Ultra-light new model computer laser cutting electrostatic powder coating U-shaped rack
6. Match with luxurious mini air pump (can be flexibly replaced with an electric water pump, dual-purpose);
Key features of the series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" include:
1. The ALEX Xiaoai ultra-light vulcanizing machine boasts a light overall weight, approximately 30% to 50% lighter than the traditional, bulky vulcanizing machines. It's easy to transport individually, convenient for handling, assembly, and disassembly, and ensures uniform temperature and pressure on the bonding surfaces.
The vulcanizer consists of the following components: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small bolts, clamping device, electric water tank integrated pressure pump or air pump, high-pressure water pipe or air pipe, computer touch screen control box or intelligent digital temperature control box, power cable and temperature sensor, etc.
2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components and parts,
The connector parts and terminal heads are wear-resistant, shockproof, and electric shock-resistant.
The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), with a three-phase circuit indicating power on or balanced three-phase status.
Utilize the precise temperature control technology from German CMX Komax or intelligent CNC display for vulcanization time.
Maintain stable vulcanization temperature and insulation time, which can be adjusted by touch or via a gauge. Insulation time is automatically timed, stops automatically upon completion, and features an alert signal or indicator light.
Two control boxes are interchangeable. The Komix CMX software used in the computer vulcanizer features a human-machine interface and a 2D animation demonstration of the vulcanization process.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities. It precisely automates the workflow of several belt joints, including "heating, maintaining temperature, and cooling."
The temperature control system is equipped with a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe and reliable bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, with rubber feet for shock absorption and insulation.
The control box features overload, short-circuit, and leakage protection functions. It utilizes 380V or 24V high and low voltage safe circuitry control to ensure personal safety.
3. Heating System. The core heating element features a 3mm thick imported silicone computer-cut ultra-light heating pad from "Germany Comix Komix."
One-time molding, worry-free from issues like water渗入heating plate causing internal rust, corrosion, short circuit, or open circuit.
Stay away from danger. The vulcanized plate is flexible after heating, has good heat conductivity, and is equipped with a 3mm thick German silicone heating pad. The vulcanizing work surface
The heating points on the lower plate ensure even heating. After entering the insulation phase, the temperature difference on the working surface is approximately ±2℃.
The heating plate takes approximately 18 minutes to reach the curing temperature from room temperature (varies with the season and climate). The working temperature is adjustable from 0-300℃, and the heat plate edge is equipped with an external temperature detection hole.
Temperature can be checked at any time using a rod thermometer (user-provided thermometer with a range of 0-300℃), and the heating plate features a high-quality, specially made Comix insulating board.
The insulation board of the vulcanizing machine is made of imported桃花芯veneer, a lightweight and cost-effective material, combined with thick multilayer boards for easy handling and low maintenance costs.
4. Cooling Method: Forced rapid water cooling / natural cooling. Cooling Time: The curing surface from 145℃ during curing to ≤60℃.
The forced built-in water cooling takes approximately 5 to 15 minutes. (No copper tubes inside the heating plate.)
Direct contact of cool water with the aluminum tray sink, rapid cooling effect, facilitating quick disassembly of the machine), with a natural cooling time of approximately 240~280 minutes.
5. Pressure system, featuring a one-piece molded pure rubber pressure water bag, ensuring uniform pressure upward during inflation, ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The pressure plate is uniformly compressed with no leakage or pressure relief between 0~2.0 Mpa.
Supply systems utilize portable integrated water tank electric boost pumps or high-pressure air pumps; the pump head motor is manufactured with 100% pure copper windings.
6. Mechanisms: The double-threaded small screw and nut clamping mechanisms are made of high-strength, lightweight, hard alloy steel to ensure construction safety. They are also easy to disassemble and transport, suitable for rapid on-site assembly.
7. Power Interface: All power interfaces are equipped with a dedicated quick plug-and-pull design, utilizing imported joint-venture brand aviation connectors with self-locking mechanisms for safety, speed, and ease of use. Input,
The output power cables utilize a robust, flame-retardant, integrated 5-core yellow mining safety cable, meeting national standards. Integrated power supply and all signal cables are housed within a single cable line, ensuring insulation,
Waterproof and interference-proof, single machine with three power supply lines for input and output
8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, ensuring rust-free, safe, fast, and easy installation.
9. Hoisting Device: The heating plate is equipped with a convenient hoisting mechanism or stainless steel-specific soft handle for easy transportation. The structure is simple, reliable, safe, and high in strength.
10. Sulfur curing machine requirements: All main beams are made of lightweight aluminum alloy material, featuring small size, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are CE certified for product safety by the European Union.
13. Our company has already passed the certification of the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools are available for customers to provide themselves or can be procured separately from our company.
