Our company is now introducing the newly developed "Xiaoai® Ultra-Light Vulcanizer," which is primarily ultra-light and ultra-thin, with each independent component being approximately 50% to 70% lighter than the older model!

We have gradually phased out the old vulcanizing machines from 30 years ago, and our machines are now sold all over the world!

"ALEX-Xiaoai®" ultra-thin whole machine utilizes:

1. Aluminum alloy shell electrical control box (about 30% lighter than iron sheet boxes of competitors)

2. German ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron foil used by competitors);

3. Pure rubber pressure water bag (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflating, can still vulcanize the belt normally in areas without water, such as high-altitude work or underground).

4. No need to install copper pipes inside the heating plate - the aluminum alloy water tray can be rapidly cooled in just 5-15 minutes (about 40-50% lighter than competitors' older, bulky heating plates; can be used for both water and air cooling).

5. Aluminum I-beams (about 20% to 40% lighter than traditional models of our competitors, with the possibility to increase thickness as needed depending on tape type and pressure requirements).

6. Match with luxurious miniature air pumps (can be flexibly replaced with an electric water pump, dual-purpose);

7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, ensures long-term stable and effective temperature control performance for the vulcanizing machine!

The series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features the following advantages:

1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30% to 50% lighter than traditional heavy-duty vulcanizers. It is easy to transport, assemble, and disassemble, while ensuring uniform temperature and pressure on the bonding surfaces.

The vulcanizer consists of the following components: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double headed small bolts, and clamping device.

An electric water tank integrated booster pump or air pump, high-pressure water or air hose, computer touch screen control box or intelligent digital temperature control box, power cord, and temperature sensor, etc., constitute the components.

2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components and parts,

The joint section and connectors are wear-resistant, shockproof, and electric shock-resistant.

The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), with a three-phase circuit display indicating power on or balanced three-phase status.

Utilizing the precise temperature control technology of German CMX Komax software or intelligent CNC display for vulcanization time.

Maintain stable vulcanization temperature and insulation time, which can be adjusted by touch or instruments. Insulation time is automatically timed, stops automatically upon completion, and features an alert signal or indicator light.

Two control boxes are interchangeable. The computer vulcanizing machine uses Komix CMX software with a human-machine interface, 2D animation demonstration of vulcanization status.

The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving the "heating, maintaining, and cooling" workflow for several belt joints with high precision automation.

The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring secure and reliable bonding.

Waterproof, sturdy, lightweight, with a protective cover and handle, available in "Aluminum Alloy Shell" and "Iron Plastic Shell" options, with rubber feet for shock absorption and insulation.

The control box features overload, short-circuit, and leakage protection, utilizing 380V or 24V high/low voltage safe circuitry to ensure personal safety.

3. Heating System: Core heating element features a 3mm thick imported silicone computer-carved ultra-light heating pad from "Germany Comix Komix."

One-time molding, worry-free from issues like water seepage leading to internal rust, corrosion, short-circuit, or open circuit.

Stay away from hazards. Vulcanized plates are flexible and have good thermal conductivity after heating, featuring an integrated 3mm thick German silicone heating pad. The vulcanization work surface

The heating plates provide even heat distribution, and after entering the insulation phase, the working surface temperature difference is approximately ±2℃.

The heating plate takes approximately 18 minutes to warm up from room temperature to the curing temperature (with some variation due to seasonal and climate temperatures). The operating temperature is adjustable from 0-300°C, and the edge of the heating plate features an external temperature detection hole.

Temperature can be checked at any time with a rod-style thermometer (user-provided thermometer with a range of 0-300℃), and the heating plate socket is fitted with a high-quality, custom-made Comix insulating board.

The insulating panels of the vulcanizing machine are made of imported poplar veneer thick multi-layer boards, which are easy to handle and have low maintenance costs.

4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The vulcanization working surface is reduced from 145℃ to ≤60℃ during vulcanization work.

Forced built-in water cooling takes approximately 5 to 15 minutes. (No copper tubes inside the heating plate.)

Cool water directly contacts the aluminum tray sink, rapidly cooling it, which can facilitate the quick disassembly of the machine. The natural cooling time is approximately 240 to 280 minutes.

5. Pressure System - Utilizes a one-piece molded pure rubber pressure water bag for the pressure device, ensuring even upward pressure during inflation, ultra-light design.

Approximately 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.

The pressure plate is uniformly compressed with no leakage or pressure relief within the range of "0~2.0 Mpa."

The pressure supply system utilizes a portable integrated water tank electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper wire coils.

6.机构的双头小螺杆、螺帽等夹紧机构 are made of high-strength, lightweight, hard alloy steel to ensure construction safety, while also being easy to disassemble and transport, suitable for rapid on-site assembly.

7. Power Interface: All power interfaces are designed with a dedicated quick plug-and-play mechanism, utilizing imported joint venture brand aviation connectors with self-locking features for safety, speed, and ease of use. Input,

The output power cable utilizes a heavy-duty, flame-retardant integrated 5-core industrial yellow mining safety cable, in accordance with national standards. The integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,

Waterproof and interference-proof, single machine comes with three power and ground cables

8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, which are rust-proof, safe, fast, and easy to use.

9. Hoisting Device: Heating plates come with a convenient hoisting or stainless steel-specific soft-grip handle mechanism for easy transportation. The structure is simple, reliable, safe, and high in strength.

10. Sulfurizing Machine Whole Unit Requirements: All main beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.

11. The individual components of the vulcanizing machine have smooth surfaces without burrs.

12. Our vulcanizing machines are CE certified for product safety by the European Union.

13. Our company has already been certified under the "ISO9001:2015 International Quality Management System."

14. High-quality rubber sheets, adhesives, glue, and matching auxiliary tools can be provided by the customer themselves, or they may be procured separately from our company.

Series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" specifications and parameters are as follows: