I. Concept

A non-ferrous metal separator is a magnetic separation equipment used for continuously recovering copper, aluminum, zinc, and other non-ferrous metals in granular and blocky form. It is suitable for selecting copper and aluminum from industrial waste and construction waste, as well as for the treatment of domestic waste and pollutants. It is also used in the material handling of non-ferrous metal processing, the recovery of copper, aluminum, and zinc from shredded auto parts, the recycling of electronic waste, and other related copper and aluminum recycling industries. Its internal structure employs advanced technology, with the magnetic system composed of strong neodymium iron boron permanent magnet materials, featuring a strong magnetic field, energy-saving, easy maintenance, and convenient use.

II. Main Structure and Working Principle

1. Main Structure: The machine is mainly composed of an external drum, eccentric roller, magnetic drum drive motor, reducer, idler roller, annular integrated belt, vibrating screen, and frame. 2. Working Principle: Material is fed from the vibrating screen, transported along the belt to the magnetic drum. The internal magnetic drum rotates at high speed. Conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite in direction to the original field. This results in a strong repulsive force on the non-ferrous metals, which are instantaneously ejected from the material, achieving the separation goal.

Section 3: Partial Technical Specifications

 Dimensions are as actual measurements.

Specification and dimensions

Dimensions: L*W*H (mm), Applicable Bandwidth

Processing Capacity (mm)

Internal Magnetic Roller Speed Vibration Motor (t/h)

KW Roller Drive Motor Magnetic Roller Drive Motor Weight: YKFX-54030x1350x2230 50,03-42,000-30,000. 18.2KW 4KW 1,200kg YKFX-6 4030x1500x2230 65,04-62,000-30,000. 18.2KW 4KW 1,500kg YKFX-8 4030x1650x2230 80,05-82,000-30,000. 18.2KW 4KW 1,650kg YKFX-10 4030x1800x2230 1000 8-102,000-30,000. 18+0.18 18.2KW 4KW 1,800kg YKFX-12 4030x2000x2230 1200 10-122,000-30,000. 18+0.18 18.2KW 4KW 2,000kg

IV. Installation and Commissioning

1. The magnetic separator is composed of a drive unit, drum, vibration feeder, and other components. 2. The magnetic separator should be installed on a flat, sturdy concrete or steel foundation. Ensure the stability of the machine's feet and even force distribution to prevent frame deformation due to uneven ground. 3. Check if the motor is running normally and in the correct direction. 4. Verify that the voltage is normal, insulation is good, and the magnetic separator is properly grounded. 5. Inspect for any foreign objects that may hinder the drum's operation, and clear them before starting the motor. 6. Adjust the magnetic system's bias angle based on the iron removal effect to achieve the ideal iron removal performance.

V. Operating Procedures

Power on to ensure the machine is properly energized and free of alarms. Manual Operation: 1. Use the touch screen to activate the internal magnetic roller, then rotate the roller speed button to gradually increase the speed. 2. Once the internal magnetic roller reaches the desired speed, turn on the belt drive motor. 3. After the belt operates normally, activate the vibration screen. 4. Feed material only after the vibration screen stabilizes. Automatic Operation: 1. Click "Start Automatic" on the touch screen. 2. Wait for the machine to automatically activate the internal magnetic roller, belt, and vibration screen before feeding. After the equipment is turned on, the internal magnetic roller rotates at high speed. Conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite to the original one, which exerts a strong repulsive force on the non-ferrous metals, causing them to pop out of the material instantly, achieving the separation goal.

6. Important Notes and Consumable Parts

1. Begin with a new lubricant after the reducer has been running for 400 hours, with subsequent oil changes scheduled every 4,000 hours. 2. Ensure there's adequate lubricant in the reducer's housing and check it regularly. 3. There are two oil filling points at each end of the magnetic roller; add high-speed grease daily while the machine is running! 4. Promptly repair or replace the belt if damage is found during use. 5. Before operation, ensure the feet are firmly and evenly positioned to prevent equipment misalignment and safety hazards. 6. If abnormal signs like smoke, odors, or abnormal working current/voltage are noticed during operation, shut off the power immediately for inspection. Only resume operation after identifying and resolving the issue. 7. Regularly check for loose fasteners after the equipment is in normal operation; tighten if necessary. 8. Replace the new oil seal and replenish lubricant if rubber aging causes reduced sealing and minor oil leakage.