I. Concept

A non-ferrous metal separator is a magnetic separation equipment used for continuously recovering copper, aluminum, zinc, and other non-ferrous metals in granular and lump form. It is suitable for selecting copper and aluminum from industrial waste and construction waste, as well as for the treatment of domestic waste and pollutants. It is also used in material handling during non-ferrous metal processing, copper, aluminum, and zinc recovery from shredded auto parts, electronic waste recycling, and other related copper and aluminum recycling industries. Its internal structure employs advanced technology, with the magnetic system composed of strong permanent magnet neodymium iron boron materials, featuring a strong magnetic field, energy-saving, easy maintenance, and convenient use.

Section II: Main Structure and Working Principle

1. Main Structure: The machine is primarily composed of an external drum, eccentric roller, magnetic roller driving motor, reducer, idle roller, integrated belt, vibration sieve, and frame, etc. 2. Working Principle: Material is fed from the vibration sieve, transported along the belt to the magnetic roller, where the internal magnetic roller operates at high speed. Conductors (non-ferrous metals) in the material generate induced current in the high-frequency alternating magnetic field, creating a magnetic field opposite in direction to the original field, which exerts a strong repulsive force on the non-ferrous metals, causing them to be instantaneously ejected from the material, thereby achieving the separation goal.

III. Partial Technical Parameters

 Dimensions are as actual measurements.

Specification and外形 dimensions

Dimensions: L*W*H (mm) Applicable Bandwidth

Processing Capacity (mm)

(t/h) Internal magnetic roller speed vibration motor

KW Roller Drive Motor Magnetic Roller Drive Motor Weight YKFX-54030x1350x2230 50,03-42,000-30,000. 18.2KW 4KW 1200kg YKFX-6 54030x1500x2230 65,04-62,000-30,000. 18.2KW 4KW 1500kg YKFX-8 4030x1650x2230 80,05-82,000-30,000. 18.2KW 4KW 1650kg YKFX-10 4030x1800x2230 1000 8-102,000-30,000. 18+0.18 18.2KW 4KW 1800kg YKFX-12 4030x2000x2230 1200 10-122,000-30,000. 18+0.18 18.2KW 4KW 2000kg

IV. Installation and Commissioning

1. The magnetic separator is composed of parts such as the drive unit, drum, and vibration feeder. 2. The magnetic separator should be installed on a level, sturdy concrete or steel foundation, ensuring the stability of the support feet and even force distribution to prevent frame deformation due to uneven ground. 3. Check if the motor is running normally and in the correct direction. 4. Verify the voltage is normal, insulation is good, and the magnetic separator is grounded. 5. Inspect for any foreign objects obstructing the drum's operation; clear them before starting the motor. 6. Adjust the magnetic system's bias angle based on the iron removal effect to achieve the desired result.

V. Operating Procedures

Ensure the machine is properly powered on, with no alarms. Manual Operation: 1. Use the touch screen to activate the internal drum, then rotate the drum speed button to gradually increase the drum speed. 2. Once the internal drum reaches the desired speed, start the belt drive motor. 3. After the belt operates normally, turn on the vibration screen. 4. Feed material only after the vibration screen has stabilized. Automatic Operation: 1. Click "Start Automatic" on the touch screen. 2. Wait for the machine to automatically turn on the internal drum, belt, and vibration screen before feeding. After the equipment is turned on, the internal drum rotates at high speed. Conductors (non-ferrous metals) in the material generate induced currents in the high-frequency alternating magnetic field, creating a magnetic field opposite to the original one, exerting a strong repulsive force on the non-ferrous metals, which are instantaneously ejected from the material, achieving the separation goal.

Section 6: Precautions and Consumables

1. The reducer should be re-lubricated after 400 hours of operation, with subsequent oil change intervals of approximately 4,000 hours. 2. Ensure adequate lubricant in the reducer housing and check it regularly. 3. There are two oil filling nozzles at each end of the magnetic roller. Add high-speed grease daily during machine operation! 4. Repair or replace the belt promptly if damage is found during use. 5. Before equipment operation, ensure the base is stable and level to prevent equipment misalignment and safety accidents. 6. If any abnormal phenomena are detected in the motor during operation, such as smoking, strange odors, or abnormal working current and voltage, disconnect the power immediately for inspection. Only after identifying the cause and eliminating the fault can the equipment be put back into operation. 7. After the equipment is in normal operation, regularly check for loose fasteners and tighten them if necessary. 8. Replace the new oil seal and replenish lubricant if rubber aging leads to reduced sealing and minor oil leakage.