High-shear mixer emulsifierThe structure consists of a motor, upper bearing bracket, column, upper and lower stators, upper and lower rotors, and lower bearing bracket, etc.

High-shear mixing emulsifierThe multifunctional and reliable features provide users with a unique and effective blend of performance that surpasses traditional equipment. The high-speed cutting, both mechanical and hydraulic, is the key to this machine. The precise matching of the rotor and stator ensures that the material withstands hundreds of thousands of cuts per minute, delivering a more uniform and high-quality product.

The working principle of the high-shear mixing emulsifier involves the rapid movement of the rotor and the tightly matched stator, which draw the material from both sides of the mixing emulsifying head. The rotor then carries the material to the outer blades, where it is sprayed around as it passes through the stator head, subjected to intense mechanical and hydraulic shearing. Meanwhile, new material is continuously drawn into the center of the rotor. The material, upon hitting the groove walls, bounces back, completing the物流循环物流循环. The upper stator and rotor directly attract the upper liquid downward into the shearing zone, promoting the incorporation of light particles into the mixture and causing turbulent flow at the surface of the material in the tank, thereby avoiding the overall vortex that typically occurs in high-shear emulsifiers, high-speed dispersers, and paddle mixers, etc. Providing a new medium surface with limited power is a high pursuit in the design of this mixing emulsifier. The upper stator and rotor are all designed with large circular holes; the lower stator is designed in three different types based on varying process requirements, broadening the application scope of the machine.

High-shear mixing emulsifierStator structure classification

1. Oblong hole (Fig. 1)

a. Precision-machined vertical elongated holes uniformly distributed around the mixed-use stator head.

b. The mixed emulsifying head is primarily used for mixing high-viscosity materials and particle refinement. It greatly provides shearing surfaces, resulting in the rapid reduction of particle size as the medium or particles pass through the mixing head, enhancing the mixing and emulsifying effect. Versatile in applications.

2. Large Round Holes (Fig. 2)

a. Primarily for crushing purposes. The stator head is surrounded by large-diameter circular through-holes evenly distributed.

b. Large round holes are primarily used to reduce the particle size of materials in general mixing processes. The circular through-holes inside the head allow the medium to better perform a circular motion, suitable for large circulation of medium viscosity materials.

3. Small Round Holes (Fig. 3)

a. Precision-machined small circular holes evenly distributed around the stator head.

b. The emulsifying head is primarily used to address challenging emulsification processes and the suspension of extremely fine particles.

High-shear mixer emulsifierApplication Range

This machine is used for emulsification, decomposition, dissolution, dispersion, and homogenization processes in industrial sectors such as oil, chemical, daily chemical, textile, pesticide, and food industries. Its excellent, multi-functional characteristics and pure mixing principles greatly enhance mixing efficiency, offering wide versatility and flexibility. Figure 4 structure is suitable for applications under atmospheric pressure without sealing requirements, while Figure 5 structure is designed for pressure-bearing scenarios without leakage.

Advanced features and quality assurance of high shear mixer emulsifier

1. Utilizes a dual-suction head mechanism, greatly enhancing mixing, dispersing, crushing, and emulsifying.

2. The main shaft, bottom bearing, and dual suction heads all feature easy-to-disassemble structures, allowing for quick maintenance and part replacement within half an hour.

3. Stators and rotors are precision castings, offering aesthetic appeal and guaranteed uniform quality across a multitude of products.

4. The overall structure features no bolted joints, providing a high rigidity and good concentricity between the top and bottom flanges.

5. Two-year warranty, components supplied at factory price year-round.

6. Bearing with nano materials, durable and corrosion-resistant.

Product Description:

High-shear mixer emulsifierThe structure is composed of a motor, upper bearing seat, column, upper and lower stators, upper and lower rotors, and lower bearing seat, etc.