Features of High-Speed Precision Welded Pipe Production Line:

High precision: shaft跳动≤0.02 mm, ensuring stable equipment operation.

2. Fast processing: Ensures weld quality meets ASME standards; when manufacturing with material 304 16*0.6 mm, the speed reaches 10 m/min.

3. High yield rate: Over 98%.

4. Comprehensive recording and preservation of production line data, allowing traceability of welding current, solid solution power, current, frequency, etc. for each steel pipe, all of which can be recorded in real-time.

5. One-touch start/stop function.

6. Perforation alarm and automatic water shutdown feature.

Product Introduction:

1. Stainless Steel Industrial Pipe Bending Machine

Primarily used for industrial stainless steel pipes, due to the maturity of stainless steel welding technology, it has replaced seamless pipes in many fields. Applied in heat exchangers, sanitary fluid tubes, automotive exhaust pipes, petrochemicals, construction materials, steel pipe applications, and chemical equipment.

2. Industrial Pipe Bending Machine Features:

High precision in tube manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machine, continuous production, high efficiency, minimal material waste, low production cost.

3. Automated Production Process

Open book ➡ Shear butt joint ➡ Stocker ➡ Steel strip cleaning ➡ Trim import ➡ Shaping ➡ Weld tracking ➡ Welding (with protective box) ➡ Weld leak detection ➡ Weld correction ➡ Weld flattening ➡ Automatic polishing ➡ Initial sizing ➡ Stabilization bright heat treatment ➡ Final sizing ➡ Eddy current testing ➡ Coding ➡ Synchronization sawing/Coiling ➡ Automatic cutting

Continuous molding process, fine structure, easy operation

Process improvement and innovative design:

1. We've changed the machine console design to segmented, and after welding, we add an annealing process to relieve welding stress, ensuring that the console won't deform during later processing. After milling the flat surface, we add an additional plane grinding to maintain the console's precision within 0.01-0.02 mm.

2. Under the premise that the machining accuracy of the roller stand frame is guaranteed, we have innovatively designed a structure similar to the horizontal frame. Bearings are installed at both ends of the shaft, with a U-shaped fixed shaft to ensure the shaft remains vertical without deformation. The roller bore and shaft are fixed through tension sleeves. This design solves the issue of "eight-character" deformation in the roller stand frame under load.

We provide clients with comprehensive tube production lines and product solutions for manufacturing high-standard welded tube products that comply with American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as DIN German standards and ISO standards. We offer an integrated service that includes sharing production processes with clients and providing comprehensive factory planning solutions.

Specific Parameters:

Material: 300 series, 400 series, 2205 Duplex Steel, Nickel Alloys

Outer Diameter Range: Φ6-325mm

Wall thickness range: 0.4-10 mm

Production Efficiency: 1-15 m/min