Features of High-Speed Precision Welded Pipe Production Line:

1. High Precision: Axis runout ≤ 0.02 mm, ensuring stable equipment operation.

2. Fast speed: Ensures weld quality meets ASME standards; at a speed of 10 m/min, materials 304 16*0.6 mm are processed.

3. High yield rate: Over 98%.

4. Comprehensive recording and storage of production line data, enabling traceability of welding current, solutionizing power, current, frequency, etc. for each steel pipe, with real-time recording capabilities.

5. One-touch start/stop feature.

6. Perforation alarm and automatic water shutdown feature.

Product Introduction:

1. Stainless Steel Industrial Pipe Bending Machine:

Primarily used for industrial stainless steel pipes, due to the maturity of stainless steel welding technology, it has replaced seamless pipes in many fields. Applied in heat exchangers, sanitary fluid tubes, automotive exhaust systems, petrochemicals, construction materials, steel pipe applications, and chemical equipment.

2. Industrial Control Valve Features:

High precision in tube manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machine, continuous production, high efficiency, minimal material waste, low production costs.

3. Automated Production Process

Open book ➡ Shear butt joint ➡ Material accumulator ➡ Steel strip cleaning ➡ Import trimming ➡ Shaping ➡ Weld tracking ➡ Welding (with protective box) ➡ Welding defect detection ➡ Weld offset correction ➡ Weld leveling ➡ Automatic deburring ➡ Initial sizing ➡ Stabilization bright heat treatment ➡ Final sizing ➡ Eddy current testing ➡ Coding ➡ Synchronous cutting/spooling ➡ Automatic cutting

Continuous molding process, fine structure, easy operation

Process improvements and innovative designs:

1. We've changed the design of the control panel to segmented, and after welding, we add an annealing process to relieve the stress, ensuring that subsequent processing does not distort. After milling the flat surface, we add an additional flat grinding process to ensure the accuracy of the machine table is maintained at 0.01-0.02 mm.

2. Under the premise that the machining accuracy of the roller stand frame is guaranteed, we have innovatively designed a structure similar to the horizontal frame type. Bearings are installed at both ends of the shaft, with an "U" shaped fixed shaft to ensure the shaft remains vertical without deformation. The roller bore and shaft are fixed through tension sleeves. This solves the issue of the roller stand frame experiencing "eight" deformation under load.

We provide customers with comprehensive pipe production lines and product solutions for manufacturing high-standard welded pipe products that comply with American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as German DIN standards and ISO standards. We offer a comprehensive service that includes sharing production processes and providing factory planning solutions.

Specific Parameters:

Material: 300 series, 400 series, 2205 duplex steel, nickel-based alloys

Outer Diameter Range: Φ6-325mm

Wall thickness range: 0.4-10 mm

Production Efficiency: 1-15 m/min