Features of High-Speed Precision Welded Pipe Production Line:

High Precision: Axial movement ≤ 0.02 mm, ensuring stable equipment operation.

2. Fast speed: Ensures weld quality meets ASME standards; when manufacturing with material 304 16*0.6 mm, the speed reaches 10 m/min.

3. High yield rate: Over 98%.

4. Comprehensive recording and preservation of production line data, enabling traceability of the welding current, solidification power, current, frequency, and more for each steel pipe, all of which can be recorded in real-time.

5. One-touch start/stop function.

6. Perforation alarm and automatic water shutdown feature.

Product Introduction:

1. Stainless Steel Industrial Tube Bending Machine

Primarily used for industrial stainless steel pipes, due to the maturity of stainless steel pipe welding technology, it has replaced seamless pipes in many fields. Applied in heat exchangers, sanitary fluid tubes, car exhaust pipes, petrochemicals, construction materials, steel tube applications, and chemical equipment.

2. Industrial Control Tube Machine Features:

High precision in tube manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machine, continuous production, high efficiency, minimal material waste, and low production cost.

3. Automated Production Process

Open Book ➡ Shear Weld ➡ Accumulator ➡ Steel Strip Cleaning ➡ Trim Importing ➡ Shaping ➡ Weld Tracking ➡ Welding (with Protective Box) ➡ Weld Leak Detection ➡ Weld Misalignment Correction ➡ Weld Straightening ➡ Automatic Sanding ➡ Initial Diameter Setting ➡ Stabilization Bright Heat Treatment ➡ Diameter Setting ➡ Eddy Current Testing ➡ Coding ➡ Synchronous Slicing/Winding ➡ Automatic Cutting

Continuous molding process, fine structure, easy operation

Process improvement and innovative design:

1. We've switched to a segmented design for the control panel, applying an annealing process after welding to relieve stress and ensure no deformation during subsequent processing. A subsequent flat grinding is added after planing to maintain the machine's accuracy within 0.01-0.02 mm.

2. Under the premise that the machining accuracy of the stand roll frame is guaranteed, we have innovatively designed a structure similar to the horizontal frame. Bearings are installed at both ends of the shaft, with a U-shaped fixed shaft to ensure the shaft remains vertical without deformation. The inner hole of the roller and the shaft are fixed using expansion sleeves. This solution addresses the issue of "eight-character" deformation in the stand roll frame under load.

We offer clients comprehensive tube production lines and product solutions for manufacturing high-standard welded pipe products that comply with American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as DIN German standards and ISO standards. We share production processes with clients and provide comprehensive services including factory planning solutions.

Specific Parameters:

Material: 300 series, 400 series, 2205 Duplex Steel, Nickel Alloys

Outer Diameter Range: Φ6-325mm

Wall thickness range: 0.4-10mm

Production Efficiency: 1-15 m/min