Course Description:
The AIAG/VDA FMEA (First Edition) draft was released in November 2019. This course is based on the FMEA First Edition (draft). The new AIAG/VDA FMEA (First Edition) will add new steps to the VDA FMEA five-step method: Define Scope, using a six-step approach; and adopt the "Step Method" instead of the original "Worksheet Method."
This training primarily covers the FMEA Change Points and the PFMEA section. For DFMEA training, please join our next session.
Training Time:
Monthly sessions, online courses available anytime for learning
Training Location:
Room 2201, Building B, Wanda Plaza, Pingjiang District, Suzhou, Dongfang Daying Pipeline Training Room
Training Fees:
$128 per person (inclusive of course fee, handouts, certificate, lunch, invoice; a prepayment of $100 via "Interact Club" registration, the remaining balance to be paid on-site)
Course Objective:
Understand the changes in the new version, grasp the main approach of the new FMEA
Learn the seven-step FMEA method, mastering concepts such as scope definition, structural analysis, functional analysis, failure analysis, risk analysis, and optimization.
Understand the SOD scoring method in PFMEA, and grasp the differences between the new AP (Action Optimization Level) and RPN.
Learn to use the new FMEA worksheet
Target Audience:
FMEA methodology trainees for enterprises; Product designers; Process developers; Project management; Quality management personnel, SQE supplier management; Previous Danyi trainees; Production site managers; Anyone committed to planning, controlling, and improving quality; Internal auditors;
Course Outline:
I. FMEA Overview
What is FMEA?
History and Development of FMEA
II. Changes to FMEA
Key Changes
Seven-step Method Explanation
Table Structure and Main Content Description
III. Application and Implementation of FMEA
The role and position of FMEA in design and development
Types and Relationships of FMEA
Design FMEA to Process FMEA Transition and Relationship
How to Form an FMEA Team and Launch an FMEA Project
IV. Detailed PFMEA Analysis Process
Step 1: Define Scope
Understanding Process Diagrams (Macro Process Diagram and Micro Process Diagram)
Confirm FMEA Analysis Scope
Step 2: Structural Analysis
Determine focus elements based on macro and micro processes
Process Structure Analysis
Step 3: Function Analysis
Function Definition and Description
Function Transfer
Process, process steps, and functional elements of operations
Establishment of the functional network
Step 4: Failure Analysis
Function and Failure Relationship
Failure modes
失效网分析 Failure Network Analysis
Failure modes, failure effects, and causes relationship
Failure Mode, Effect, and Cause Interconversion
Step 5: Risk Analysis
What is Control
Methods of Control
Current preventive measures
Current detection measures
Severity (S) Evaluation Method and Techniques
Evaluation Methods and Techniques for Degree of Occurrence (O)
Evaluation Methods and Techniques for Detection Level (D)
Big Easy Rapid Application SOD Scoring Tips
PFMEA Action Priority (AP)
Step 6: Optimize
Responsibility and Completion Date
Status Measures
Evaluate the effectiveness of the measures implemented.
Step 7: Document the results
Result filed
Ongoing improvement
V. FMEA Form Completion
