A spacious baling straw crushing and baling production line is a professional equipment set for the efficient processing of crop straw, mainly used for crushing, compressing, and baling straw into high-density spacious bales, facilitating transportation and storage. Below is a detailed introduction to the core components, working process, and advantages of this production line:
I. Core Equipment Composition
Straw Chipping Machine
Function: Shreds straw (such as wheat, rice, corn straw) into segments of 3-5 cm.
Type: Dual-axis shearing, hammermill, or carding style, suitable for materials with varying fiber hardness.
Power: 55-160 kW, processing capacity 10-30 tons/hour.
Conveying System
Belt/Spiral Conveyors: Automate the transport of crushed straw to the baling machine, minimizing manual intervention.
Bulk Packaging Machine
Compression Method: Hydraulically driven, pressure up to 200-500 tons, forming cubes with a density of 600-800 kg/m³.
Package Size: Commonly 1.2×1.2×2.5m, single package weight 800-1200kg.
Packaging Method: Automatically tied with wire/nylon rope and discharged, supporting continuous operation.
Smart Control System
PLC automated control, real-time monitoring of parameters such as pressure and temperature, equipped with fault alarm function.
II. Workflow
Raw Material Preparation
Straw should be dried to a moisture content of ≤15% to ensure optimal粉碎 effects and finished product density.
Crushing Stage
Straw enters the shredder through the feeding port and is cut into uniform pieces by high-speed blades.
Convey compressed
The scrap is conveyed onto the packing machine's preliminary press chamber, where it is repeatedly compressed by a hydraulic plunger to form dense square bales.
Bundled output
Automatically bundle 3-5 layers, then transport to the storage area for forklift handling.
III. Technical Advantages
High-efficiency energy-savingSingle-line daily processing capacity up to 200-500 tons, three times more efficient than traditional round baling machines.
Cost reduction and efficiency enhancementPacked, volume reduced by 80%, transportation costs cut by 60%.
Environmental ValueReplace straw burning to reduce PM2.5 emissions and contribute to carbon reduction.
Versatile ApplicationsSuitable for biomass power plants (calorific value 3000-4000 kcal/kg), livestock bedding, board manufacturing, and other applications.
