I. Product Application: This product is used for processing hard alloy materials and other hard conductive materials, as well as for cutting complex medium to small metal parts and intricate small workpieces. It can complete the cutting and processing of parts with various sizes, including cones, circular prisms, trapezoidal prisms, gears, and irregular shapes. It is widely applicable in precision mold manufacturing industries, automotive, weapons industry, aerospace industry, tractors, electromechanical, printing, textile machinery manufacturing, mold making, educational experiments, and other industries.

(2) Product Name: CNC Precision Wire Cut Machine

(3) Product Models: MS-430TZ, MS-540TZ, MS-650TZ, MS-860TZ, MS-1080TZ

Section 4: System Configuration: X8/AutoCut

(V) Manufacturer: Rongyang Machinery Co., Ltd.

Section 6: Basic Structure of the Equipment

1. The machine tool worktable structure features a full-support design (i.e., similar to the design of a machining center), with thickened full-travel design. The XY-axis support guide rail spacing is wide, and it is equipped with a fully enclosed protective cover. The XY-axis is fitted with Taiwan's "Sungyuan" high-precision linear guide rails and precision ball screw, ensuring smooth movement, high rigidity, and high precision under high load conditions.

2. Machine tool castings are made of resin sand casting, with high-temperature annealing for enduring mechanical accuracy; the resin sand casting boasts high strength and a smooth surface; excellent breathability, wear resistance, and shock absorption.

3. The feeding mechanism features plastic-coated guide rails made of imported materials. This technology is widely used in machining centers, ensuring smooth feeding while reducing friction coefficients and enhancing the responsiveness of the spool movement.

4. Self-developed waterproof guide wheel components, with superior waterproof performance domestically, doubling the lifespan of the guide wheel bearings.

5. The tapering processing unit can be flexibly selected, with options of ±3°/80mm or ±30°/80mm to meet the user's requirements.

6. Our company uses a dedicated variable-frequency speed control motor, which not only allows for 4-speed adjustments in the control of the spool movement but also significantly enhances the working life and stability of the spool motor during the reversing function. The spool jump is ≤0.02mm.

7. Safety and Protection Measures: Include automatic ejection of the handle, thread breakage protection, and protection against over-rotation of the spool with left and right limit switches.

8. The high-frequency power oscillator is the core of electro-etching. Our company utilizes the large-scale integrated circuit frequency division technology from the United States, boasting a high system integration level. The multiple opto-isolation for the crystal oscillator ensures more reliable frequency division and waveform transformation, maintaining high smoothness and efficiency consistently at the national leading level.

9. Comprehensive processing technology database with dedicated high-frequency power supply units for non-ferrous metal processing, ensuring smooth cutting and processing: mold steel, copper, aluminum, hard alloys, etc.

10. Intelligent Control System: Integrated programming and control, the software allows for multiple cutting programs. Users only need to input the processing material, cutting thickness, and required roughness. The system automatically generates processing parameters (including pulse width, pulse interval, power amplifier, processing voltage, processing current, tracking speed, wire feed speed, etc.) for automatic processing. This results in a higher surface finish and cutting efficiency for the system, with processing quality approaching the standards of economic low-speed wire EDM cutting machines.

11. Basic Software Functions: 5-axis 4-axis联动 control, face-milling, variable taper processing, linear and circular interpolation, angle processing, graphic coordinate transformation, zoom and rotate functions, graphic tracking display, automatic transition arc and arbitrary corner processing; features mechanical origin finding, compensates for pitch errors across segments, and includes reverse processing, menu technology, automatic programming, and data transmission capabilities; real-time graphic and program tracking during processing, displaying the processing status, speed, and time. Equipped with short-circuit, broken thread handling, power outage memory, and automatic shutdown after processing completion. Coordinate, incremental coordinate/relative coordinate/.

12. The intelligent control cabinet features grouping pulse function and can achieve unidirectional discharge. It utilizes an optimized combination of various fully digital pulses, offering more precise and stable waveforms, high power utilization, and minimal wire loss. It employs digital high-speed current and voltage sampling circuits, capable of carrying a current of ≥10A, with unit current processing efficiency of ≥50㎡/min.A, single cutting efficiency of ≥200m㎡/min, and common cutting efficiency of ≥120m㎡/min. Its advantages are more pronounced for thick material cutting, with a cutting efficiency of ≥80m㎡/min when cutting materials 500-1000mm thick, which is twice the efficiency of traditional electrical cabinets.

13. Control cabinet layout is rational, well-ventilated, dust-proof, heat-dissipating, and anti-interference; electronic components can operate at high temperatures for extended periods, meeting the needs of continuous all-weather operation of components. Utilizes moisture-proof cables, waterproof connectors, with good insulation, reliable插座 and plug contacts, large contact capacity, easy to insert and remove, and facilitates the separation of the machine tool body and the electrical cabinet, making maintenance convenient. The machine tool is equipped with wire breakage and wire feeding stroke protection functions, the main vibration power supply of the machine tool, and the driving power supply is equipped with LED lights, enabling online fault detection.

14. Choose high-quality industrial control PC computers, operating under Windows XP or DOS systems, with a hard drive of ≥80G, 1G of memory, a 17" LCD monitor, and a mouse and keyboard. Equipped with a USB network interface. The safety performance meets UL/CSA/TUV requirements and has excellent environmental adaptability; the keyboard is an industrial-grade waterproof membrane keyboard, ideal for use in dusty and humid industrial environments.

15. Programming is mainly in the internationally recognized ISO G/M code format, compatible with 3B format.

16. Optional USB and LAN interfaces allow for easy connection of the machine tool to a programming machine or control center, facilitating processing programs

17. Program and data exchange are a breeze, making data exchange more convenient and fast.

18. User-friendly interface, even a beginner without any experience will get the hang of it at first glance and become proficient with just a few uses.

19. Robust and comprehensive processing parameter editing database, allowing for any modification of generated parameters, automatically achieving coarse to medium to fine processing for optimal results.

20. The automatic oiling system ensures long-term lubrication and wear resistance of all parts, features a return oil device, and keeps the equipment area clean and tidy, effectively addressing the operator's neglectful maintenance habits for machine tools.

21. Utilizing a patented eco-friendly water-soluble line cutting fluid, the need for frequent fluid changes (every six months) is eliminated, significantly reducing environmental pollution caused by emissions. No oil contamination is produced, eliminating the need for solvent oil cleaning and the risk of skin irritation. Non-toxic (passed toxicological tests) and skin-friendly, it safeguards personal health; waste fluid can be directly diluted with clean water to meet secondary discharge standards.

22. Utilizing a high-pressure filtration environmental-friendly water tank, it achieves independent isolation of clean and waste water, allowing for 3-5 months of water change-free operation, which is both eco-friendly and water-saving. The working water tank has a capacity of 80L, with a pre-filtration metal mesh and a processing filtration paper core filter. The size of the paper core filter is 350*33*150mm, and the filtration accuracy of the water tank paper core filter is 0.01mm (optional).

23. Machining Equipment Operating Environment: Temperature: -3℃ to 40℃; Humidity: ≤80%; Power Supply: Three-phase AC: 380V ±10%; Frequency: 50Hz ±1Hz.