Expertly developed, manufactured, and sold: SMT error-proofing material systems, SMT first-article testers, SMT automatic material feeders, dedicated to SMT quality control for 15 years.
SMT Error-Proofing Material System, SMT Material Traceability System, MES System, PCBA Traceability System, SMT Electronic Kanban System, SMT Production Kanban
Purpose of SMT error-proofing material system/Usage
Prevent operators from causing material errors due to human factors, thereby avoiding rework and unnecessary losses.
Operator misreads, takes, or assembles the wrong materials.,IPQCNo verification, etc.
Reduce transfer time and pre-arrange materials intelligently.
Reduce workload and stress on staff.
Paperless, automatically generates electronic reports.
More automated, more intelligent, and more standardized.
Enhance direct shipment rates, improve quality and efficiency.
Enhance customer trust.
Our Advantages
Supports original factory barcode and QR code (no need for re-labeling)
Operator material change without scanning, missed scanning system alert (true foolproofing and error prevention)
Product information on the remaining material quantities at each station after production is completed (no need for re-counting)
l SMTElectronic bulletin board displaying production line information, with optional visual interface.
Managers can view the production status of all production lines at any time, no matter where they are (mobile remote monitoring)Optional accessories）
l Scanner and server hardware are fully compatibleWIFITransmission, reception (wireless, no need to disconnect from tradition)
Scan the material tray to prompt the location of the material on which machine and station (pre-intelligent material preparation and classification)
l Operator Material Change Automatic AlertIPQCServer is on yellow alert.
The intelligent handheld scanner terminal can be used independently (comes with system software supporting all basic functions).
lAutomatic voice broadcast for material replacement, IPQC timely verifies materials
Works with any brand of SMD placement machine.
Basic Features
The positioning, material, and flying reach can be bundled to prevent errors.
Support multiple material numbers or shared materials.
Supports comparison of front material tray barcode and rear material tray barcode.
Supports multi-user logins with different permissions for each user
Support barcode, QR code
Users scan their ID badges to log in, and can set a time for shift change to automatically log out the user.
Scanning material error with dual alert of screen and sound
l Multi-threaded shared program, coding database (categorized as per customer)
Record and trace each material change, automatically generating detailed material change reports.
Simple programming, import the station table to generate the program.
SMT Error-Proofing Material SystemWithAOI Automatic Optical Inspection EquipmentSMT First Article Tester's correlation
l CompensateAOIMaterial discrepancies not detectable by the automatic optical inspection instrument's appearance inspectionAOIParts with no silk screening, such as capacitors, are not detectable by visual inspection.0402Below resistors
l CompensateSMTFirst Article Tester orLCRBridges cannot test for errors such as (such as sticking)1%Components, misaligned stickers5%Component due to5%Components contain1%ComponentLCRUndetectable). Compensates for the undetectable capacitor voltage withstand issue.(As per your request, since there is no content provided to translate, I will return "As per your request" as it is.10V 25V)
Optional error-proofing system function modules
Operator intelligent handheld scanning terminal, can be used independently (comes with system software, usually one set per production line)
2. IPQCSmart handheld scanner terminal set (typically one set for every 3 to 5 production lines)
3. Computer servers (shared across all production lines)
4. Inventory information, remaining material quantities at station, operator prompt for non-scanning or missed scanning during material change (one set per production line, optional)
5. SMTElectronic Display Board (one display per production line, summary display, optional)
6.Voice Broadcast, Material Broadcast, Shortage Material Broadcast
7. PCBA Traceability System
8. Mobile Remote Monitoring (Manager's phone can view the production status of all production lines at any time as long as there is internet access, optional)
SMT Material Shortage Budget
Suppose a batch of materials is mistakenly shipped.0402A plate10000PCS；0603A plate5000PCS）：
1、Disassemble components2People, approximately costs51 business day.
2、Re-weld the correct components5People, approximately costs51 business day (experienced).
3. Wasted material from incorrect labeling.
4. Severely affects shipment time
5. Severely affects post-soldering assembly time
6. Severely affects solder joints and appearance
7. Severely impacts the company's reputation
8. Severely affects the company's credibility with customers
