SMTSurface mount requirements are increasing, and the speed of placement is accelerating. Frequent material changes and line transitions lead to operators inevitably making mistakes in picking, taking, and assembling, with traditional control methods gradually becoming ineffective. To prevent wrong materials, many factories try various methods to pressure their employees, yet it remains unavoidable.
SMTQuality requirements are increasingly higher, with a growing emphasis on product quality, production control, traceability of materials, tools, and so on.
MESSystem management is overly challenging, with a long import cycle, high personnel requirements, necessitating specialized management.SMTError-proof material traceability systems are becoming increasingly widespread.SMTError-proof material traceability operation is simple, easy to manage, and does not require additional personnel management.
SMTError-proof Material Traceability System, featuring four main functions:
One,SMTMaterial Error Prevention
1. Controlled Line Change Material Categorization
2. Material Takeover and Replacement Scanning Confirmation
3. Are materials installed at the corresponding positions?
4. Is the material installed correctly for the flybar?
5. Full inspection confirmation, shift-to-shift full inspection verification
6、IPQCInspection and Verification
7. Broadcast Material Exchange
8. Shortage Material Alert Broadcast
Two,SMTKanban Analysis
1. Automated Kanban Generation
2. Production Line Management Demonstration
3. Line Material Change Display
4. Order Completion Rate Display
5. Throughput Rate Display
6. Production Schedule Management
7、AOICompletion Rate Display
8、SPICompletion Rate Display
III.PCBATraceability
1、PCBAWhich solder paste to use, when to stock in, stock out, whether to mix, and the mixing time, etc.
2、PCBAWhich type of steel mesh, mesh tension, number of times used
3、TraceabilityPCBAWhat type of scraper, number of scraper uses
4、TraceabilitySPITransshipment, traceabilityPCBAPrinting Time, Print StatusOK, etc.
5、TraceabilityPCBASMT machine pass, production materials, what materials used, material cycle batches, etc.
6、TraceabilityPCBAReflow oven station, reflow temperature, reflow time
7、TraceabilityPCBA AOIInspection Station, Inspection Time, Inspector, Yes/NoNG，NGLocation
8. Traceable repair stations, repair personnel, repair time, repair location, etc.
IV.DIPTraceability
1TraceabilityDIPWorkstations, personnel, testing, assembly, shipment.
