Product Overview
A high-shear dye pulping machine is a high-speed shearing, crushing, grinding, and homogenizing conveying equipment. Generally, this machine has a speed of 4000 r/min and a lift of up to 40 meters. It can be adjusted at any time according to the viscosity of the material and the spacing between the rotating and stationary stators (adjustable distance 0-5mm). The high-shear homogenizer is mainly used for crushing, grinding, mixing, homogenizing medium to high-viscosity materials, and high-lift conveying. Product principle
High-shear dye pulping machineMechanism of high-shear dye pulping machine
The high-shear dye pulping machine operates on the principle that, under the high-speed drive of the motor, the material moves at high speed within the narrow space between multi-layer rotors and stators. Due to a special structure, the material undergoes hundreds of thousands of high-speed shearing actions per minute within the working chamber, creating intense hydraulic shearing and turbulence, while simultaneously generating a strong centrifugal force. This combination of high-speed shearing, frictional extrusion, and crushing-grinding effects achieves the desired processing requirements of shearing homogeneity and particle refinement. The higher the rotational speed of the rotors and stators within the working chamber, the greater the shearing force, and finer the teeth and grooves are preferred. The spacing between the rotors and stators can also be adjusted at any time according to the material's viscosity and homogeneity requirements (adjustable distance of 0-5mm). After high-speed shearing, crushing, and grinding, the homogenized material achieves a fineness of around 1μm. It realizes a multifunctional device integrating dispersion, homogenization, crushing, emulsification, mixing, dissolution, suspension, and conveying, making your product more outstanding and of higher quality.
Application Fields
Daily Chemicals: AES, LAS, AOS, MES, K12, Glycerin, Sorbitol, Fatty Alcohols, Body Wash, Skin Cream, Shampoo, Hand Sanitizer, Toothpaste, Soap, Laundry Detergent Paste, etc.
Fine Chemicals: Dyes, pigments, various slurries, chemical additives, adhesives, 107 adhesive, silicone oil, leather oil, emulsified explosives, various colloidal materials, etc.
Food Products: Chocolate, Condensed Milk, Yogurt, Honey, Syrups, Sugar, Tomato Juice, Concentrated Fruit Juices, Jams, Ice Cream, Milk, Yeast Paste, Meat Paste, Jelly, Seasonings, Lees, Soy Protein, Flour Paste, etc.
Papermaking: Polyacrylamide (PAM), Calcium Carbonate, Starch Paste, Carboxymethyl Butyl/Propyl Latex, Rosin, Rosin Gum, Pulp, Filler, Dry Strength Agent, Wet Strength Agent, Size, Retention-Aid/Filter Aid, Defoamer, Coating, Water Treatment Chemicals, etc.
Textiles: Cellulose ether slurry, PVA, Vinylon slurry, Acrylic slurry, Spandex slurry, Polyester film, Dacron, Polypropylene, artificial fibers, functional fibers, etc.
Medicines: Various ointments, extracts, pharmaceutical emulsions, paste tablets, syrups, and preparations.
Paints, coatings, inks, insulating paints, resins, additives, etc.
