Zenyuan Series Chlorine Dioxide Generator Features                                                                                                                                                                                    

ØTo fully extend the reaction time of raw materials, increase the chlorine dioxide content, and enhance the conversion rate of raw materials, domestic peers in the industry utilize a five-stage reactor, where the reaction time of the raw materials in the reactor is1.95Hours, Total Raw Material Conversion Rate ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

ØDomestic dry heating methods feature fast temperature rise and low power consumption, significantly reducing electricity usage compared to products in the same industry..

ØDomestic direct measurement reactors actually measure the internal reaction temperature, not the medium temperature. Temperature control:45℃-50℃。

ØDual-temperature control system designed for large equipment, maintaining a high raw material conversion rate for use in cold regions.

ØUsing a residue separation device can enhance the purity of water intended for drinking.

ØRaw material输送 is handled by imported electromagnetic flow meters, offering stable operation, accurate, and reliable measurement.

ØThe reactor inside the equipment is made of high-temperature and corrosion-resistant synthetic metal materials or pure titanium, ensuring a long service life for the equipment.10Over one year.

ØIndependently developed and manufactured chlorine dioxide generator controller, integrating temperature control, frequency adjustment, flow control, residual chlorine control, and logic control into one unit, making the equipment more user-friendly and convenient for selection.

ØTemperature control is implemented.PIDTechnology, temperature control. Set temperature cut-off function to prevent loss due to uncontrolled temperature.

ØThe controller features logical control functions: the equipment can only start to heat up and operate normally when the dynamic water pressure and two level sensors meet the conditions.

ØOperation: The specially designed explosion-proof device features reversible functionality, allowing for effective release of excessive pressure within the reactor and rapid self-recovery.

ØBased on customer selection to meet20Tanks for raw materials storage for up to several days; continuous level measurement for large raw material tanks, with remote transmission capability.

ØEase the automation of equipment operation processes. Very easy to implement联动 control with the required equipment.

ØA good installation ensures the absence of chlorine dioxide or corrosive gases indoors, as well as noise and leakage pollution.

Detailed description of performance features:

1.Sodium chlorateNaClO3And hydrochloric acid (concentration ≥)31A composite disinfectant, primarily producing chlorine dioxide and secondarily chlorine gas, is produced from (%) as raw material.

2.Zhenyuan equipment fully utilizes the working principle of the water jet to generate negative pressure. The reactor inside the equipment is always in a negative pressure state. Moreover, due to the entry of air, the raw materials are continuously aerated. The chlorine dioxide gas produced in each reactor is continuously extracted, resulting in a higher level of chlorine dioxide, calculated by effective chlorine.ClO2Concentration exceeding70。

3.To fully extend the reaction time of raw materials, enhance the chlorine dioxide content, and improve the conversion rate of raw materials, the equipment employs a five-stage segmented reactor. Equipment yield ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70－80％。

4.Domestic five-level reactor, where the raw material residence time in the reactor reaches1.95Hours, ensuring that the raw materials undergo a thorough reaction within the reactor, thereby guaranteeing a high yield of the reaction.90Above.

5.Five-stage Reactor Mechanism: Sodium chlorate and hydrochloric acid react at room temperature to produce a significant amount of chlorine dioxide gas, with a relatively low conversion rate of raw materials. Therefore, in the first four stages, the reaction can fully extract a large quantity of chlorine dioxide gas. Starting from the fifth stage, heating is applied to ensure a full reaction of the raw materials, at which point there is more chlorine and less chlorine dioxide, ensuring an increased conversion rate of raw materials and a higher proportion of effective chlorine as chlorine dioxide.

6.The equipment utilizes dual temperature control technology to enhance raw material conversion rates, capable of increasing the conversion rate of raw materials by75Above. The specific method involves using a water bath heating for the first four reactors, heating them to30～40°C, Level 5 uses dry heating up to45～50℃。

7.The equipment is enhanced with a residual liquid treatment system, which can expel the small amount of unreacted residues.

8.Due to the full reaction of the raw materials, the chlorate content in the disinfected water bodies is significantly reduced, meeting the requirements of national drinking water standards: chlorate levels below0.7ppm。

Automatic temperature control, temperature control45-50The equipment utilizes a combination heating system primarily with water bath heating and supplemented by external air circulation heating. Currently, domestic chlorine dioxide generators with negative pressure all employ an external air blowing-off process to extract chlorine dioxide generated from the reaction liquid, which is then absorbed by a water jet to produce chlorine dioxide disinfectant. However, this process has a flaw: the actual temperature inside the reaction vessel does not reach the required reaction temperature. Due to the equipment's operation at(Especially during winter)Outdoor temperatures are generally0Below °C, during the blow-off process, the outdoor cold air significantly lowers the temperature of the reaction liquid, preventing the reaction tank from reaching the required temperature, thereby greatly reducing the conversion rate of the generator's raw materials. In response to this actual usage scenario, our company has innovated through technology by adding air-assisted heating at the equipment's intake, pre-heating the cold air before the blow-off to avoid the aforementioned issues. This air-assisted heating can achieve automatic temperature control, ensuring that the air blown into the system remains at a constant temperature regardless of the outdoor temperature.40°C, which ensures the reaction temperature inside the reactor is maintained consistently throughout the year. This is a highlight and unique feature of our generator compared to similar products on the market. This technology has been applied for a national invention patent by our company. Additionally, due to the rapid heat exchange in the reaction vessel, it significantly reduces the service life of the reactor. This device effectively overcomes