VDU Series Five-Axis Machining Centers

One,Application Fields

VDU650Wall-mounted 5-axis vertical machining center is the new generation of 5-axis CNC machine tools developed by our company. This machine features a gantry structure and three-axis tool movement, which provides the workpiece with independent dynamic characteristics, ideal prerequisites for rapid feed.60m/minThe two-axis linkage worktable is mounted on the bed to achieve five-axis linkage machining technology, simultaneously enhancing the machine tool's rigidity and precision stability. The automatic tool exchange system is integrated into the machine bed, located outside the work area, ensuring tool cleanliness and reducing tool exchange time. The triangular beam structure of the machine toolYThe shaft can be equipped with a three-point support structure, effectively enhancing the dynamic performance of the machine tool. The drive and guide rails are positioned above the work area, fully utilizing the principles of central drive and compound design, resulting in minimal space requirements for the machine tool and excellent dynamic performance. Ideal chip removal casting and stainless steel protection allow for dry processing, ensuring environmental friendliness.VDUSeries machine tools can achieve combined motion processing of complex spatial surfaces with multiple coordinates and large travel ranges. Suitable for processing parts with multi-plane and spatial surfaces, such as impellers, blades, ship propellers, heavy-duty generator rotors, steam turbine rotors, and large diesel engine crankshafts. The parts can be processed through various operations like milling, boring, drilling, reaming, tapping, and threading, all in one setup.

Two,Machine Tool Features

1、High rigidity – all fundamental components such as machine base, beam, slide plate, spindle box, and turntable are made of high-strength cast iron, with stable structure to ensure quality. The casting structures have undergone machine tool dynamics analysis and finite element analysis, featuring high rigidity box-type construction at any point of the main body, with appropriately configured corner ribs (triangular rib structure), ensuring the high rigidity of the fundamental components.

2. High-speedHSK-A63Direct-drive spindle with high rotational speed up to12000r/min。HSK-A63Electric SpindlePlease provide the Chinese content to be translated.High RPM achievable15000r/min。X、Y、ZThree-axis rapid movement speedPlease provide the Chinese content to be translated.Highly60m/min。

3. High PrecisionX、Y、ZAll three-axis feed systems utilize linear roller guide rails for support, paired with high-precision ball screw units. This allows for the configuration of worm gear and worm drives with zero backlash for high torque transmission, or direct drive by torque motors for high-speed rotation.YThe design incorporates a center-of-gravity-driven structure for smoother beam movement, and features ball screw configurations with specialized driving bearings, thereby ensuring the machine tool's positioning and repeat positioning accuracy.

4. Space-savingA dual-axis rotary table, circular blade magazine, and bed are integrated. A triangular cross beam moves front and back on the walls on either side of the bed.The skateboard moves left and right along the beam, and the main shaft box moves up and down along the skateboard. The integrated composite design saves space, enabling the machine tool to achieve a more space-efficient footprint.Please provide the Chinese content to be translated.Large work area.

Section 3: Key Technical Indicators

1. Utilizing an improved gantry structure (three-axis movement and positioning above the processing area with a stationary worktable), the machine tool's processing capability is unaffected by the weight of the workpiece and chip heat, maintaining good accuracy.

2、YBy employing lightweight design theories, the machine tool has adopted a symmetrical structure with left and right, achieved weight-driven operation, and enhanced its dynamic performance, achieving ideal power balance.；

3、12000r/min No content provided for translation.HSK-A163Direct drive spindle, or15000r/minNo Chinese content provided. HSK-A63Electric spindle, as well as60m/minThe rapid movement speed is highly effectiveReduce processing time, enhance processing efficiency.

4. All base components such as machine beds, beams, slides, spindle boxes, and turntables are made of high-strength cast iron. The casting structures have undergone machine tool dynamics analysis and finite element analysis, ensuring stable organization and high rigidity for the base components.

5. Configure SIEMENS 840DslOrHEIDENHAIN iTNC 640 CNC System