Mixed Cereal Crisp Biscuit Equipment, Flexibility and Crispness Biscuit Production Line

This production line series can be customized to meet clients' site requirements, biscuit types, and process specifications. It can produce various types of biscuits by combining different molds and tunnel ovens with various energy types, as well as through different recipe and process methods.

As for flexible biscuits: Soda crackers, finger biscuits, animal biscuits...

Crunchy Biscuits: Peach Crisp, Caramel Biscuits, Oreo Biscuits...

Toughness biscuit equipment:

Resilient biscuits, also known as doughy biscuits, are made from dough that requires fermentation. We recommend using a layering machine and 3-4 sets of roller and cutter to produce them for a crisp texture, smooth surface, and layered cross-section, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is made either vertically or horizontally and then fermented, it passes through a layering machine (optional), a three-roll feeding machine, and a three-roll calender, before being cut into shape by mold rollers. Any excess dough is then returned to the first feeding machine via a biscuit skin separator. The shaped biscuit dough is then transferred to the next baking equipment.

Crisp Biscuit Machinery

Cracker biscuits are made from a higher fat content, low-gluten flour, and sugar. These biscuits have a crisp texture, with minimal gluten formation during the dough mixing process, offering good plasticity and adhesion. Therefore, we recommend our clients use roller printing machines to enhance the patterns and趣味 of the biscuits, common types include: Peach Crisp, Oreo, Oatmeal biscuits, Caramel Butter biscuits, etc.

Equipment Principle: After the dough is kneaded horizontally, it is directly conveyed to the crisp mold forming machine for roller embossing. The bottom of the conveyor belt features rubber rollers to assist in the grip between the mold roller and the conveyor belt, enhancing the printing and shaping of the biscuits without excess waste. The biscuits can then be sprinkled with salt and sugar and directly transferred to the oven for baking. Typically, the baking time required is slightly shorter than that for flexible biscuits.

Production Line Composition

The fully automatic biscuit production line integrates multiple advanced machines, achieving a fully automated production process from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

Dough Sheet Machine: Presses dough into uniformly thin sheets.

Biscuit Shaping Machine: Uses various molds to press and shape dough into different biscuit shapes.

Tunnel Oven: Equipped with electric, gas, or diesel heating options to ensure even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spray Coating Machine: Suitable for applying oil or other coatings as required, enhancing both taste and appearance.

Packaging Machine: Automatically completes the packaging of biscuits, preparing the product for distribution.

Working Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press reduces dough to a uniform thickness as set.

Shaping: The biscuit shaping machine cuts the molded dough into the set shape using molds.

Baking: After shaping, the dough sheets are conveyed into a tunnel oven for baking, where precise temperature control ensures even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to the biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual operations, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and product quality consistency.

Diverse Product Range: By changing molds and adjusting recipes, we can produce various types of biscuits, such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technology, such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can save energy.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to effortlessly manage production processes.

Sanitary Design: Made from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting stringent standards of the food processing industry.

Customizable Production Volume: Production can be adjusted according to customer requirements, suitable for various production scales from small to large. With a wide range of equipment models, we can flexibly meet the capacity needs of customers.