Alphabet Crisp Biscuit Equipment | Flexibility Biscuit Production Line

This production line series can be customized according to the customer's site, biscuit types, and process requirements. It can produce various types of biscuits by combining different molds and tunnel ovens with various energy types, along with various recipe processes.

Flexible Biscuits: Soda biscuits, finger biscuits, animal biscuits...

Crisp Biscuits: Peach Biscuits, Caramel Biscuits, Oreo Biscuits...

Toughness biscuit equipment:

Resilient biscuits, commonly known as "choux biscuits," are made from dough that needs to be leavened. We recommend using a layering machine along with 3-4 sets of roller and cutting machines for production. This method results in biscuits with a crisp texture, a smooth and even surface, and a layered crumb structure, like soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is kneaded and fermented, either in vertical/horizontal form, it passes through a layering machine (optional), a three-roll feeding machine, and a three-roll skin machine, then is cut into shape by mold roller. Any excess dough skin is sent back to the first feeding machine via a cake skin separator. The resulting biscuit dough is then transported to the next baking equipment.

Crumbly biscuit equipment:

Crisp biscuits are made from a high proportion of oil, low-gluten flour, and sugar. These biscuits have a crispy texture, with minimal gluten formation during the dough mixing process, offering good plasticity and adhesion. Therefore, we recommend our clients use roller printing machines, which can enhance the patterns and playfulness of the biscuits. Common types include peach biscuits, Oreo, oat cookies, caramel butter cookies, and more.

Equipment Principle: After the dough is rolled horizontally, it is directly conveyed to the crisp mold press for embossed pattern rolling. The bottom of the conveyor belt features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with no excess waste. The biscuits can then be sprinkled with salt and sugar before being baked in the oven. Typically, the baking time required is shorter than that for flexible biscuits.

Production Line Composition

An all-in-one automatic biscuit production line integrates multiple advanced machines, achieving full automation from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to create a uniform dough.

M面团Patterson Machine: Forms dough into uniformly thin sheets.

Biscuit Shaping Machine: Utilizes various molds to press and shape dough into different biscuit shapes.

Tunnel Oven: Equipped with electric, gas, or diesel heating options to ensure even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spraying Machine: Available for applying oil or other coatings as needed, enhancing taste and appearance.

Packaging Machine: Automatically completes the packaging of cookies, preparing the product for distribution.

Operating Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press reduces dough to a set thickness into thin sheets.

Molding: The cookie molding machine cuts the pressed dough into the set shape using molds.

Baking: After shaping, the dough slices are baked in a tunnel oven, with precise temperature control to ensure even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly Automated: Reduces manual operations, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and product quality consistency.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-efficient and High-performance: The oven employs energy-saving technologies such as quartz heating elements and advanced temperature control systems, reducing energy consumption. Compared to traditional ovens, it can achieve significant energy savings.30%。

User-friendly: An easy-to-navigate control panel and an intuitive interface make it simple for operators to manage the production process.

Sanitary Design: Crafted from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting stringent standards of the food processing industry.

Customizable Output: Production volume can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility to meet customer's capacity needs.