Mini Automatic Biscuit Production Line | Crisp Biscuit Equipment | Flexible Biscuit Equipment | Cookie Equipment

This production line series can be customized to meet the client's site, biscuit, and process requirements by combining various mold designs and tunnel ovens with different types of energy sources, as well as different formulation and processing techniques to produce a variety of biscuit types.

Flexible cookies: Soda crackers, finger crackers, animal crackers...

Crunchy Biscuits: Peach Biscuits, Caramel Cookies, Oreo Biscuits...

Toughness biscuit equipment:

Flexibility biscuits, also known as dough ball biscuits, require fermentation for most of their ingredients. We recommend using a layering machine and 3-4 sets of roller mills with cutting rolls for production. This method yields crisp biscuits with a smooth, even surface and layered cross-sections, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is kneaded and fermented, either in vertical or horizontal orientation, it passes through an optional layering machine, a three-roll feeder, and a three-roll calender. It is then cut into shape by a mold roller. Excess dough is separated by a biscuit skin separator and returned to the first feeding machine. The formed biscuit dough is then transferred to the next baking equipment.

Crumbly biscuit equipment:

Rusk biscuits are made with a higher proportion of oil, all-purpose flour, and sugar. These biscuits have a crispy texture due to the formation of less gluten during the dough mixing process, offering good plasticity and adhesion. Therefore, we recommend clients use roller printing machines to enhance the design and fun factor of the biscuits. Common types include peach biscuits, Oreo, oat cookies, caramel butter cookies, and more.

Equipment Principle: After the dough is rolled horizontally, it is directly conveyed to the crisp molding machine for roller embossing. The bottom of the conveyor belt features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with no excess waste. The biscuits can then be sprinkled with salt and sugar before being baked in the oven. Typically, the baking time required is shorter than that for flexible biscuits.

Production Line Composition

The fully automatic biscuit production line integrates multiple advanced machines, achieving a fully automated production process from raw material mixing to finished product packaging. Key equipment includes:

Dough mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

M面团Patterson Machine: Forms dough into uniformly thin sheets.

Biscuit Shaping Machine: Uses various molds to press and shape dough into different biscuit shapes.

Tunnel Oven: Equipped with electric, gas, or diesel heating options, ensuring even baking of biscuits.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spraying machine: Sprays oil or other coatings as required to enhance taste and appearance.

Packaging Machine: Automatically completes the packaging of cookies, preparing the product for distribution.

Working Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press turns the dough into flat sheets of a predetermined thickness.

Molding: The biscuit molding machine cuts the pressed dough into the set shapes using molds.

Baking: After shaping, the dough slices enter a tunnel oven for baking, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual operations, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and product quality consistency.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits, such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technologies such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can achieve energy savings.30%。

Easy to operate: User-friendly control panel and intuitive interface make it easy for operators to manage production processes effortlessly.

Sanitary Design: Constructed with high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, in compliance with stringent standards of the food processing industry.

Customizable Production Volume: Production can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility in meeting customers' capacity needs.