Baked Potato Chip Crisp Biscuit Cracker Equipment, Resilient Biscuit Production Line

This production line series can be customized according to the customer's site, biscuit requirements, and process, combining various molds and tunnel ovens with different energy types, and different recipe processes to manufacture various types of biscuits.

Flexible Biscuits: Soda biscuits, finger biscuits, animal biscuits...

Crunchy Biscuits: Peach Biscuits, Caramel Biscuits, Oreo Biscuits...

Toughness biscuit equipment:

Resilient biscuits, commonly known as doughy biscuits, are made from dough that requires fermentation. We recommend using a layering machine and 3-4 sets of roller mills along with a cutting roller for production. This method yields biscuits with a strong crispness, a smooth and even surface, and a layered cross-section, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After vertical/horizontal mixing and dough fermentation, the dough passes through an optional laminator, a triple-roll feed hopper, and then through a three-roll calender. It is then molded by die rolls. Excess dough skin is recycled through a wafer separator back into the first feed hopper. The shaped biscuit dough is then transferred to the next baking equipment.

Crumbly biscuit equipment:

Crisp biscuits are made from a high proportion of oil, low-gluten flour, and sugar. These biscuits have a crispy texture, with less gluten formed during the dough mixing process, offering good plasticity and adhesion. Therefore, we recommend our customers use roller printing machines, which can enhance the patterns and fun aspects of the biscuits. Common types include Peach Crisps, Oreo, Oatmeal Biscuits, Caramel Butter Biscuits, and more.

Equipment Principle: After horizontal kneading, the dough is directly conveyed to the crisp molding machine for roller printing and embossing. The bottom of the conveyor belt features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with no excess waste. The biscuits can be directly conveyed to the salt-sugar撒布撒机 (sugar sprinkler) and then into the oven for baking. Typically, the baking time required is slightly shorter than that for flexible biscuits.

Production Line Composition

The fully automatic biscuit production line integrates multiple advanced machines, achieving a fully automated production process from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

M面团Rolling Machine: Forms dough into even, flat sheets.

Biscuit Shaping Machine: Utilizes various molds to press dough into different shapes for biscuits.

Tunnel Oven: Equipped with electric, gas, or diesel heating options, ensuring even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spray Machines: Suitable for applying oil or other coatings as needed, enhancing both taste and appearance.

Packaging Machine: Automatically completes the packaging of cookies, preparing the product for distribution.

Operating Principle

Dough Preparation: The dough mixer blends various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press turns dough into thin slices of a specified thickness.

Molding: The biscuit molding machine cuts the pressed dough into predetermined shapes using molds.

Baking: After shaping, the dough slices are baked in a tunnel oven, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual operations and enhances production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving the stability of production efficiency and product quality.

Diverse Product Range: By changing molds and adjusting recipes, we can produce various types of biscuits such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technology such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can save energy.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to effortlessly manage production processes.

Sanitary Design: Crafted from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting stringent standards of the food processing industry.

Customizable Production Capacity: Tailored to meet customer requirements, suitable for various production scales from small to large, with a wide range of equipment models to flexibly satisfy production capacity needs.