Biscuit Stiffness and Crispness Equipment, Resilient Biscuit Production Line

This production line series can be customized according to the customer's site, biscuit requirements, and process. It can produce various types of biscuits by combining different molds and tunnel ovens with various types of energy sources, as well as through different formula and process techniques.

Flexible biscuits: Soda biscuits, finger biscuits, animal biscuits...

Crisp Biscuits: Peach Crisp, Caramel Biscuits, Oreo Biscuits...

Toughness biscuit equipment:

Resilient biscuits, commonly known as doughy biscuits, are made from dough that requires fermentation. We recommend using a layering machine and 3-4 sets of roller mills along with a roller cutter for production. This method results in biscuits with a strong crisp texture, a smooth and even surface, and a layered cross-section, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is prepared vertically or horizontally and fermented, it passes through a stacker (optional), a three-roll feeder, and a three-roller skin machine, then is shaped into biscuits through a mold roller. Any excess dough skin is separated and returned to the first feeding machine. The biscuit dough is then transferred to the next baking equipment.

Crumbly biscuit equipment:

Crunchy biscuits are made from a high proportion of oil, low-gluten flour, and sugar. These biscuits have a crispy texture, forming less gluten during the dough mixing process, which gives them good plasticity and adhesion. Therefore, we recommend our customers use roller printing machines, which can enhance the patterns and fun aspects of the biscuits. Common types include Peach Crisp, Oreo, Oatmeal Cookies, Caramel Butter Cookies, and more.

Equipment Principle: After the dough is rolled horizontally, it is directly conveyed to the crisp molding machine where it is roller-embossed. The conveyor belt bottom features rubber rollers to assist in the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with no excess waste. The biscuits can then be directly conveyed to the撒布机 (salt sugar撒布机) and into the oven for baking. Typically, the baking time required will be slightly shorter than that for flexible biscuits.

Production Line Composition

An all-in-one automatic biscuit production line integrates multiple advanced machines, achieving full automation from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

Dough Sheet Machine: Converts dough into uniformly thin sheets.

Biscuit Shaping Machine: Uses various molds to press and shape dough into different biscuit shapes.

Tunnel Oven: Equipped with electric, gas, or diesel heating options to ensure even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spray machines: Available for applying oil or other coatings as needed, enhancing taste and appearance.

Packaging Machine: Automatically completes the packaging of biscuits, preparing the product for distribution.

Operating Principle

Dough Preparation: The dough mixer blends various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press turns dough into thin slices of a predetermined thickness.

Molding: The biscuit molding machine cuts the pressed dough into the set shape using molds.

Baking: After shaping, the dough slices are baked in a tunnel oven, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly Automated: Reduces manual labor, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and product quality consistency.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits, including cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-efficient and High-performance: The oven utilizes energy-saving technology, such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can achieve significant energy savings.30%。

User-friendly: The intuitive control panel and easy-to-navigate interface allow operators to effortlessly manage production processes.

Sanitary Design: Crafted from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, in compliance with strict industry standards for food processing.

Customizable Production Volume: Production can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility in meeting customers' capacity needs.