Crispy Biscuit Sandwiched Biscuit Equipment | Crispiness Biscuit Production Line

This production line series can be customized according to the customer's site, biscuit requirements, and process. It can produce various types of biscuits by combining different molds, tunnel ovens with various types of energy, and various formula processes.

As for flexible biscuits: Soda crackers, finger biscuits, animal crackers...

Crunchy Cookies: Peach Cookies, Caramel Cookies, Oreo Cookies...

Toughness biscuit equipment:

Toughness biscuits, also known as springy dough biscuits, are made from dough that requires fermentation. We recommend using a layering machine along with 3-4 sets of rolling pins and a roller cutter for production. This results in crisp biscuits with a smooth, even surface and a layered interior, like soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is kneaded and fermented, it goes through the optional layering machine, then the three-roll feeder, followed by three roller calendering machines, and is cut into shape through mold roller cutters. The excess dough is returned to the first feeding machine via a biscuit skin separator. The shaped biscuit dough is then sent to the next baking equipment.

Crisp Biscuit Machinery

Crunchy cookies are made from a higher fat content, low-gluten flour, and sugar. These cookies have a crispy texture due to the minimal gluten development during the dough preparation, offering good plasticity and adhesion. Therefore, we recommend our customers use roller printing machines to enhance the cookies' patterns and fun appeal. Common types include Peach Crisps, Oreo, Oatmeal Cookies, Caramel Butter Cookies, and more.

Equipment Principle: After the dough is shaped horizontally, it is directly conveyed to the crisp molding machine where it is roller-embossed. The bottom of the conveyor belt features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better imprinting and shaping of the biscuits with minimal waste. The biscuits can then be sprinkled with salt and sugar before being sent to the oven for baking. Typically, the baking time required is shorter than that for flexible biscuits.

Production Line Composition

The fully automatic biscuit production line integrates multiple advanced machines, achieving a fully automated production process from raw material mixing to finished product packaging. Key equipment includes:

Dough mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

M面团压片机：Presses dough into uniformly thin sheets.

Biscuit Shaping Machine: Uses various molds to press and shape dough into different biscuit shapes.

Tunnel Oven: Equipped with electric, gas, or diesel heating options, ensuring even baking of biscuits.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spraying machine: Can apply oil or other coatings as needed, enhancing taste and appearance.

Packaging Machine: Automatically completes the packaging of cookies, preparing the product for distribution.

Working Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press reduces dough into thin slices of a set thickness.

Molding: The biscuit molding machine cuts the pressed dough into predetermined shapes using molds.

Baking: After shaping, the dough sheets are baked in a tunnel oven, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to the biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly Automated: Minimizes manual labor, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and the stability of product quality.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technology such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can save energy.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to easily manage production processes.

Sanitary Design: Made of high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, in compliance with strict standards of the food processing industry.

Customizable Production Capacity: Production volume can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility in meeting customer's capacity needs.