Semi-automatic Flexibility Biscuit Shaping Machine - Custom Small Equipment

This production line series can be customized according to the client's site, biscuit requirements, and process, combining various mold designs and tunnel ovens with different energy types, as well as various formula and process techniques to produce a range of biscuit types.

Rigid biscuits: Soda crackers, finger biscuits, animal crackers...

Crunchy Biscuits: Peach Biscuits, Caramel Cookies, Oreo Biscuits...

Toughness biscuit equipment:

Resilient biscuits, also known as doughy biscuits, are made from dough that needs to be leavened. We recommend using a layering machine and 3-4 sets of rolling and cutting machines for production. This results in biscuits with a strong crisp texture, a smooth and flat surface, and layered cross-sections, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is prepared vertically or horizontally and then leavened, it is passed through a stacker (optional), a three-roll feeder, and a three-roller skin machine. It is then shaped into biscuits by a mold roller. Any excess dough skin is separated and returned to the first feeding machine. The biscuit dough is then transferred to the next baking equipment.

Crisp Biscuit Machinery

Crunchy cookies are made with a higher fat content, all-purpose flour, and sugar. They have a crispy texture due to the minimal gluten formation during dough preparation, offering good plasticity and adhesion. Therefore, we recommend our customers use roller printing machines to enhance the cookies' patterns and趣味. Common types include peach cookies, Oreo, oat cookies, caramel butter cookies, and more.

Equipment Principle: After the dough is mixed horizontally, it is directly conveyed to the crisp molding machine for roller embossing. The bottom of the conveyor belt features rubber rollers to assist in the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with minimal waste. The biscuits can then be sprinkled with salt and sugar and directly transferred to the oven for baking. The baking time required is usually shorter than that for flexible biscuits.

Working Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press reduces dough to a set thickness into thin sheets.

Molding: The biscuit molding machine cuts the pressed dough into the set shapes using molds.

Baking: After shaping, the dough slices enter a tunnel oven for baking, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual operations, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and product quality consistency.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits, such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-efficient and High-performance: The oven utilizes energy-saving technology, such as quartz heating tubes and an advanced temperature control system, to reduce energy consumption. Compared to traditional ovens, it can achieve significant energy savings.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to effortlessly manage production processes.

Sanitary Design: Made from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting stringent standards of the food processing industry.

Customizable Production Capacity: Adaptable to customer requirements, offering production scaling from small to large, with a variety of equipment models to flexibly meet capacity needs.