详情描述

Introducing the Pop Pop Bead Production Line



Production Line Composition

- Cooking System: Responsible for preliminary processing and purification of liquid raw materials such as juice, ensuring product quality. Efficiently supplies raw materials for subsequent processes.

- Molding System: The core equipment for producing juice popping beads, where juice or other liquids are encapsulated into small, ball-shaped objects using advanced technology. It boasts high automation, precise control functions, and strong stability, with the ability to adjust size and shape as required.

Filtering System: Filters the molded bubble beads to remove impurities, ensuring the purity of the product.

-Washing and Curing System: Washes and cures the filtered explosive beads to ensure a smooth surface and resistance to cracking.

- Filling and Sealing System: Fills and seals the cleaned and solidified explosion beads, ready for the next packaging step.

Sanitization System: Sterilizes products after bottling and sealing to ensure hygiene and safety.

- PLC Control System: Monitors and adjusts the entire production line's operational status, ensuring coordinated operation between components. Features an intelligent operation interface, enabling remote monitoring and fault diagnosis, thereby enhancing production efficiency and stability.


Working Principle

- **Mixing Phase**: Mix water, white sugar, compounded gum (such as guar gum, xanthan gum, sodium alginate, etc.), food additives (like citric acid, lactic acid, calcium chloride, food flavorings, food colors) in a certain proportion to form the liquid filling for the popping candy.

- **Molding Phase**: The initial shape of Pop Pop Balls is formed by dropping the filling liquid into the adhesive solution through the QHbake molding machine. This step is crucial and requires precise control over the drop rate of the filling liquid and the concentration of the adhesive solution to ensure consistent shape and size of the Pop Pop Balls.

- **Filtering and Cleaning Solidification Stage**: Filter the formed pop rocks to remove impurities, then proceed with cleaning and solidification treatments to ensure a smooth surface and resistance to cracking.

- **Filling, Sealing, and Sterilization Stage**: The cleaned and solidified popping beads are filled and sealed, followed by sterilization to ensure product hygiene and safety.


Technical Features

- **Highly Automated**: Utilizing PLC control systems, the design is fully automated, significantly enhancing production efficiency.

- **High-Quality Material Construction**: The production line is mainly made of stainless steel, with electrical components, motors, electrical cabinets, etc., treated with waterproof and splashproof stainless steel, ensuring that the equipment meets food hygiene standards while enhancing its durability and stability.

- **Product Appearance**: Our popping beads are characterized by their bright colors, round and attractive shapes, even weight, and delicious taste, meeting various consumers' demands for both appearance and flavor.

- **Flexible Adjustment**: The equipment can adjust the size, shape, and flavor of the popping beads according to production needs, catering to customized requirements for various products. Additionally, the equipment is easy to operate, and after training, operators can quickly master its use.

- **Meets Industry Standards**: The entire production line is manufactured according to Food GMP standards, facilitating food companies in easily passing certifications such as Food Industry GMP, HACCP, QS, etc., ensuring product safety and compliance.


Product Features

- **Smooth Texture**: The outer layer of the Pop Pop Bubble is a natural seaweed gel film, filled with juice, yogurt, coffee, caramel, etc. Squeeze the Pop Pop Bubble with your tongue or teeth, and the juice喷射 instantly, creating a strong sensory impact.

- **Variety of Shapes**: The products come in spherical and ellipsoid shapes, and can also be customized to other shapes as required, such as round, semicircular, irregular circular, etc.

- **Versatile Usage**: Suitable for both room temperature and cold drinks, ideal for milk tea, fruit drinks, dairy drinks, decorations, tarts filling, and ice porridge, etc.

- **Flavors Galore**: Includes juice flavors (strawberry, mango, blueberry, green apple, sweet orange, lychee, grape, etc.) and chocolate, etc.


Production and Specifications

- **Output**: 8-600kg/h, customizable as per requirement.

- Product Dimensions: Typically 8-15mm in diameter, available in the minimum 5mm and maximum 25mm diameters, custom orders accepted.