详情描述

Introduction to Pop Rocks Production Line



Production Line Composition

- Cooking System: Responsible for the preliminary processing and purification of liquid raw materials such as fruit juices, ensuring product quality. Efficiently supplies the raw materials for subsequent processes.

- Molding System: The core equipment for manufacturing juice popping beads, where juice or other liquids are encapsulated into small ball shapes using technical means within the outer film. Features include high level of automation, precise control, and strong stability, with the ability to adjust size and shape as needed.

Filtering System: Filters the molded beads after shaping, removing impurities to ensure product purity.

-Washing and Curing System: Cleans and cures the filtered beads to ensure a smooth surface and resistance to cracking.

- Filling and Sealing System: Fills and seals the cleaned and solidified pop rocks for the next stage of packaging.

Sanitization System: Performs sterilization on the sealed and filled products to ensure their hygiene and safety.

PLC Control System: Monitors and adjusts the operation status of the entire production line, ensuring coordination between components. Features an intelligent operation interface, enabling remote monitoring and fault diagnosis, thereby enhancing production efficiency and stability.


Operating Principle

- **Mixing Phase**: Mix water, white sugar, compounded gum (such as guar gum, xanthan gum, sodium alginate, etc.), food additives (such as citric acid, lactic acid, calcium chloride, food flavoring, food coloring) in a certain proportion to form the liquid filling for the popping candy.

- **Molding Stage**: The initial shape of Pop Pop Balls is formed by dropping the filling liquid into the adhesive solution through the QHbake molding machine. This step is crucial, requiring precise control of the liquid drop rate and the concentration of the adhesive solution to ensure consistent shape and size of the Pop Pop Balls.

- **Filtering and Cleaning in the Curing Stage**: The formed Pop Rocks are filtered to remove impurities, followed by cleaning and curing processes to ensure a smooth surface and resistance to cracking.

- **Filling, Sealing, and Sterilization Stage**: The cleaned and solidified pop rocks are filled and sealed, followed by sterilization to ensure product hygiene and safety.


Technical Features

- **Highly Automated**: Equipped with PLC control systems, featuring a fully automatic design that significantly enhances production efficiency.

- **High-Quality Materials**: The production line is primarily made of stainless steel, with electrical components, motors, electrical cabinets, etc., treated for waterproof and splashproof, ensuring the equipment meets food hygiene standards while enhancing durability and stability.

- **Product Aesthetics**: Our Pop Rocks are vibrant in color, round and aesthetically pleasing, evenly weighted, and delicious in taste, meeting various consumers' demands for both appearance and flavor.

- **Flexible Adjustment**: The equipment can adjust the size, shape, and flavor of the popping beads according to production requirements, catering to customized needs for different products. Additionally, the equipment is easy to operate, and after training, operators can quickly master its usage.

- **Meets Industry Standards**: The entire production line is manufactured according to the Food GMP standards, facilitating food companies in easily passing certifications such as Food Industry GMP, HACCP, QS, etc., ensuring product safety and compliance.


Product Features

- **Smooth Texture**: The outer layer of the Pop Pop pearl is made of a natural seaweed gel film, filled with juice, yogurt, coffee, caramel, etc. Squeeze the Pop Pop pearl with your tongue or teeth, and the juice is instantly ejected, providing a strong sensory impact.

- **Variety of Shapes**: Available in spherical, ellipsoid shapes, and can be customized to other forms as required, such as round, semicircular, irregular circular, etc.

- **Versatile Usage**: Suitable for room temperature, low temperature, and cold drinks, ideal for milk tea, fruit drinks, milk drinks, decoration, tart filling, and ice porridge, etc.

- **Variety of Flavors**: Available in juice flavors (strawberry, mango, blueberry, green apple, sweet orange, lychee, grape, etc.) and chocolate, etc.


Output & Specifications

- **Output**: 8-600kg/h, customizable as per requirement.

- Product Dimensions: Typically 8-15mm in diameter, the minimum diameter we can make is 5mm, and the maximum is 25mm; customization required.