Huaizhou Automatic Vibration Aging, Huaizhou Automatic Vibration Aging Equipment Price

Vibration Aging Equipment Process Principle:
Vibration aging originated from impact aging and involves using aging equipment to induce resonance in the workpiece. This resonance transfers a certain amount of vibration energy to all parts of the workpiece, causing microscopic plastic deformation internally. The distorted crystal lattices gradually restore balance, thereby eliminating and equalizing residual stresses within the workpiece, ultimately preventing deformation and cracking during processing and use, ensuring the stability of the workpiece's dimensional accuracy.
JG-T6Y Liquid Crystal Display Vibration Aging Equipment: Function Brief
★Simple to use, operation requires just 4 buttons, easy to master the operation essentials in a short time.
★High-definition LCD screen display, allowing you to keep track of the dynamic curve of time-sensitive stress changes at any time.
★ Features include: fully automatic, semi-automatic, and manual integrated operation procedures and functions.
★Auto-scan frequency, automatically confirm the timeliness of processing effects and provide revision plans.
★If the equipment exhibits abnormal operation, it can automatically detect and provide the correct usage method.
★ Utilizes mature pulse width modulation technology, featuring strong anti-interference capability.
★Automatically select timing processing points during timing processing, display curve data changes on a liquid crystal screen, and monitor in real-time.
★The time-sensitive processing result curve segments are merged for display, facilitating data observation.
★Fault analysis features such as overcurrent, overvoltage, speed frequency signal failure, and wiring issues, the LCD screen provides clear solutions to the problems for easy operation.
★High-speed thermal printer, capable of printing curve data for easy archiving.
★ Features a high-power, vibration-proof permanent magnet DC motor without slots; eccentricity is not adjustable.
★Compact in size, the equipment is easily movable to any location for use, offering great convenience.

Comparison of Vibration Aging and Heat Aging Features:
Item | Hot Aging | Vibration Aging
Stress Relief 30-80% 30-60%
High energy consumption, 95% thermal efficiency with time-saving features
Environmental Protection - Emission of smoke, dust, and waste residue - Pollution-free
Dimensional stability - Good, 30%+ improvement in thermal aging resistance
Production Cost: 150-300 RMB/ton; 4-10 RMB/ton
20-60 hours / 20-50 minutes
Excellent resistance to deformation; improved heat treatment by 30-75%.
Time-sensitive oxidation, significant, negligible.
Time-sensitive deformation: Yes / No
Large workpieces, unable to be processed in the furnace, can be conveniently processed on-site.

Vibration Aging Process:
1. Pre-vibration Treatment: The equipment automatically identifies the resonance peak of the workpiece, stores the pre-vibration a-n process curve, and the analysis program determines the excitation frequency. The process and curve will be displayed on the LCD screen.
2. Time-sensitive Processing: The equipment automatically performs, determines the processing time based on different workpieces, and stores the a-t process curve. The process and curve will be displayed on the LCD screen.
3. Post-vibration Processing: The equipment automatically scans the processed workpiece for vibration and stores the post-vibration a-n curve, which will be displayed on the LCD screen.
4. Printing Processing: Print out the a-t, pre-vibration a-n, and post-vibration a-n curves for comparison, judgment, and record-keeping.

Vibration Aging Treatment Process Parameters
Key process parameters for vibration aging include: excitation frequency, excitation force, effective time, and the mounting positions of the exciter and vibration sensor. Equipment cannot predict the aging requirements of components, nor can it determine the effective vibration modes to set reasonable aging parameters. Only operators, based on aging requirements, can observe the vibration modes of components and select effective process parameters. Manual operation allows for a quick understanding of component characteristics, selection of appropriate excitation and vibration sensor positions, and determination of excitation frequency and force. Additionally, to meet the aging requirements for batch and simple components, the system has added a manual aging function, which can automatically generate aging curves and related data, providing a macroscopic basis for product inspection, and the aging time can be adjusted online.
Vibration Aging Process Features
Vibration aging can partially replace heat aging due to its distinct characteristics. Key parameters of vibration aging include: "support points, vibration modes, excitation points, acceleration, natural frequency, and time." Among these, vibration acceleration, resonance frequency, and resonance time are the main parameters determining the process effect.
Significant improvement in mechanical properties
Vibration-treated components can have approximately 20% to 80% of their residual stress eliminated, with higher stress relief in areas of high tensile stress compared to low stress areas. Consequently, this enhances the service strength and fatigue life, while reducing stress corrosion.
Can prevent or reduce the occurrence of microcracks caused by processes such as heat treatment and welding.
Enhances component deformation resistance, stabilizes component accuracy, and improves mechanical quality.
2. Versatile
Due to its simplicity and ease of transport, the equipment can be used for on-site processing at the site. It is not restricted by the size of components or materials, and vibration aging technology can be applied to components ranging from dozens of kilograms to hundreds of tons. Particularly, vibration aging offers a significant advantage when thermal aging treatment is not applicable to large components.
3. Cost savings
Vibration aging only requires 30 minutes to proceed to the next step. In contrast, thermal aging necessitates at least one to two days and requires a substantial amount of energy, such as electricity. Therefore, compared to thermal aging, vibration aging can save over 90% of energy and over 90% of costs, particularly in terms of the significant investment needed to build large retort kilns.